A cylinder head for an internal combustion engine, wherein the cylinder head (1) comprises at least one first component part (12) and at least one second component part (13) joined to the at least one first component part (12), wherein the at least one first component part (12) is manufactured with the use of at least one of the group consisting of primary shaping, forming and cutting, wherein the at least one second component part (13) is manufactured with the use of an additive manufacturing method.

A cylinder head for an internal combustion engine, wherein the cylinder head (1) comprises at least one first component part (12) and at least one second component part (13) joined to the at least one first component part (12), wherein the at least one first component part (12) is manufactured with the use of at least one of the group consisting of primary shaping, forming and cutting, wherein the at least one second component part (13) is manufactured with the use of an additive manufacturing method.

A cylinder liner includes: a small diameter portion configured to form a cooling water passage between the small diameter portion and an inner peripheral surface of the cylinder block; a large diameter portion disposed adjacent to the small diameter portion in the axial direction and formed to have a larger diameter than the small diameter portion; and at least one seal groove formed on an outer peripheral surface of the large diameter portion in an annular shape along a circumferential direction. The large diameter portion includes a one-side wall portion formed between the cooling water passage and a cooling-water-passage-side seal groove which is a seal groove disposed closest to the cooling water passage in the axial direction, and an other-side wall portion disposed farther from the cooling water passage than the cooling-water-passage-side seal groove is in the axial direction. The one-side wall portion is configured to have, in at least part in a circumferential direction including a thrust direction of the piston, a larger distance to the inner peripheral surface of the cylinder block than a distance from the other-side wall portion to the inner peripheral surface of the cylinder block.

An internal combustion engine system including a cylinder block, a cylinder head attached to the cylinder block, an EGR cooler, and a coolant collector bracket is provided. The cylinder head includes a plurality of coolant passages. The coolant collector bracket is coupled to and between the cylinder head and the EGR cooler. The coolant collector bracket includes a plurality of coolant inlets directly coupled to a plurality of outlets of the plurality of coolant passages of the cylinder head. The coolant collector bracket also includes an EGR coolant outlet directly coupled to an inlet of the EGR cooler. The coolant collector bracket also includes an EGR cooler inlet directly coupled to an outlet of the EGR cooler.

An internal combustion engine system including a cylinder block, a cylinder head attached to the cylinder block, an EGR cooler, and a coolant collector bracket is provided. The cylinder head includes a plurality of coolant passages. The coolant collector bracket is coupled to and between the cylinder head and the EGR cooler. The coolant collector bracket includes a plurality of coolant inlets directly coupled to a plurality of outlets of the plurality of coolant passages of the cylinder head. The coolant collector bracket also includes an EGR coolant outlet directly coupled to an inlet of the EGR cooler. The coolant collector bracket also includes an EGR cooler inlet directly coupled to an outlet of the EGR cooler.

A method is for generating a cylinder crankcase including a foreign object inclusion for cast reduction and for the improved cleanliness of the generated component. The cast material is in particular removed or pushed from the areas between the tie-rods (2) below the water jacket (1), to avoid dirt input into the component during later engine operation. The areas below the water jacket (1) between the tie-rods (2) are designed as a separate tie-rod core (3), and the bolts (4) used during later installation at the water jacket core (5) are enclosed in the tie-rod core (3), so that the tie-rod core (3) is completely surrounded by cast material in the component following the cast and the bolt (4) has coalesced with the cast, and the tie-rod core (3) remains in the generated component and is located in an encapsulated space generated by the cast material.

An arrangement for converting thermal energy from lost heat of an internal combustion engine into mechanical energy where a working circuit is provided for a working medium which can be heated and evaporated using the lost heat. An expansion machine for obtaining mechanical energy from the heat of the working medium is provided in the working circuit where the working circuit extends through a heat exchanger mounted upstream of the expansion engine in the flow direction of the working medium. The internal combustion engine includes a cylinder having a cylinder liner. A cooling duct is provided in the cylinder liner through which the working medium flows. The cylinder liner is formed by centrifugal casting where the cooling duct is introduced into one centrifugal mold as an insert prior to the centrifugal casting.

An arrangement for converting thermal energy from lost heat of an internal combustion engine into mechanical energy where a working circuit is provided for a working medium which can be heated and evaporated using the lost heat. An expansion machine for obtaining mechanical energy from the heat of the working medium is provided in the working circuit where the working circuit extends through a heat exchanger mounted upstream of the expansion engine in the flow direction of the working medium. The internal combustion engine includes a cylinder having a cylinder liner. A cooling duct is provided in the cylinder liner through which the working medium flows. The cylinder liner is formed by centrifugal casting where the cooling duct is introduced into one centrifugal mold as an insert prior to the centrifugal casting.

Aspects of the present disclosure are directed to, for example, a cylinder head for an internal combustion engine. In one embodiment of the present disclosure, the cylinder head includes at least one upper partial cooling chamber, a lower partial cooling chamber, an intermediate deck and at least one flow connection. The upper and lower cooling chamber are separated from one another by the intermediate deck. The intermediate deck having an element of single-wall design which extends into a combustion chamber and penetrates the intermediate deck. The at least one flow connection is positioned in the region of the element between the at least one upper and lower partial cooling chambers. The at least one flow connection formed by at least one recess on the element which tapers towards the one lower partial cooling chamber.

A piston and cylinder assembly structured to reduce breakaway friction (stiction) upon movement of the piston within the cylinder. The assembly includes a cylinder housing, a piston having a piston crown with a top face and one or more peripheral grooves, and an O-ring positioned on the piston in each of the one or more peripheral grooves. The piston crown incorporates one or more passageways extending from a space above the piston to a location within the peripheral groove inside of (behind) the O-ring. An increase in a volume of fluid in the chamber above the piston directs fluid through the passageways into the peripheral groove, thereby pressing the O-ring against the cylinder wall. A double acting piston embodiment uses at least two O-rings positioned within at least two grooves, each with associated fluid flow passageways into the grooves behind the O-rings.