To obtain a gasoline direct injection rail that enables plating treatment to be easily and reliably performed on the inside of a rail body and an inlet part, also, that includes an orifice, and that has excellent mechanical properties. In a gasoline direct injection rail comprising a steel rail body 4, an inlet part 6 provided integrally with or separately from a first end 5 of the rail body 4 and comprising therein a communication passage 7 in communication with a fuel passage of the rail body 4, and a plurality of injector holders in communication with the fuel passage, a stainless orifice member 1 formed separately from the rail body 4 is securely disposed in the communication passage 7 of the inlet part 6.

An insulating element for a fuel injection apparatus is notable in particular for the fact that a low-noise design is achieved. The fuel injection apparatus encompasses at least one fuel injection valve and one receiving bore in a cylinder head for the fuel injection valve, and the insulating element between a valve housing of the fuel injection valve and a wall of the receiving bore. The insulating element possesses an inner insulating ring that is present in encapsulated fashion between an outer ring and an inner ring. The outer ring is directed toward the fuel injection valve and the inner ring is directed toward the wall of the receiving bore, so that corresponding abutment of these components occurs with the insulating element in the installed state. The fuel injection apparatus is suitable in particular for direct injection of fuel into a combustion chamber of a mixture-compressing spark-ignited internal combustion engine.

Various embodiments include a fuel injector assembly for an internal combustion engine comprising: an injector cup; a securing device to fasten the injector cup to the engine; wherein a first end of the injector cup remote from the fuel inlet port comprises an outwardly extending flange; a connector abutting the flange, wherein the injector cup and the fuel injector are secured together through the connector; and a fastening bracket supported on the flange, wherein the injector cup and the connector are secured through the fastening bracket by a fastening device. The fastening device comprises a U-shaped clip with a first arm disposed between a clamping face of the fastening device and the fastening bracket and a second arm generally parallel to the first arm disposed on the opposite side of the fastening bracket.

To obtain, at low cost, a fuel rail that maintains low hardness and good formability before being formed into a tube stock, can be made to form a welded pipe, and has high-strength properties with which the fuel rail can withstand a high fuel pressure even when formed so as to be relatively thin. A fuel rail for gasoline direct injection that is used at a fuel pressure of at least 30 MPa and is formed from an iron-alloy welded pipe. The fuel rail comprises an iron alloy that contains chemical components of C, Si, Mn, P, S, Nb, and Mo. The plate thickness t and the outer diameter D of the fuel rail have a ratio t/D of 0.2 or less. A bainitic structure can be precipitated by brazing the fuel rail in a furnace during manufacturing.

Provided is a fuel distribution pipe connected to a fuel pipe and distributes and supplies fuel to a plurality of fuel injection devices, comprising: a tubular base material forming a body of the fuel distribution pipe; and a plating layer formed on a surface of the base material, wherein the base material includes a sealing surface formed on an inner peripheral surface thereof and comes into press-contact with the fuel pipe, and wherein a thickness of the plating layer on the sealing surface is thinner than that of the plating layer on an outer peripheral surface of the fuel distribution pipe.

The invention relates to an electromagnetically actuatable inlet valve (24) for a high-pressure pump, in particular of a fuel-injection system. The inlet valve (24) has a valve member (34) which can be moved between an open position and a closed position. Provided is an electromagnetic actuator (60), by means of which the valve member (34) can be moved, wherein the electromagnetic actuator (60) has an armature (68) which acts at least indirectly on the valve member (34), a solenoid coil (64) which surrounds the armature (68), and a magnetic core (66), against which the armature (68) comes to rest, at least indirectly, when current is applied to the solenoid coil (64). The armature (68) is displaceably guided in a carrier element (78) and the carrier element (78) and the magnetic core (66) are interconnected and surrounded by a housing (69, 70, 71). The region of the connection (90) between the carrier element (78) and the magnetic core (68) is arranged in an inner chamber (91) of the housing (69, 70, 71). A seal (92, 94, 96) is provided between the magnetic housing (69) and the cylinder head (16) of the high pressure pump, said seal sealing the inner chamber (91) of the housing (69, 70, 71) with respect to the exterior of the housing (69, 70, 71).

A fluid metering valve includes a valve-seat surface; a valve closing element that interacts with the valve-seat surface in order to form a sealing seat; an electromagnetic actuator; a valve needle used for operating the valve-closing element; an armature that is guided on the valve needle and is used for opening or closing the sealing seat; at least one stop that is disposed on, and stationary relative to, the valve needle and that restricts a movement of the armature on the valve needle; and at least one damping element that is configured to provide a damping during the opening or closing of the sealing seat, has a volume that is able to be filled with a fluid medium, is configured such that a fluid medium can be exchanged between the volume and an environment of the damping element, and is configured for volume changes of the volume in order to enable the damping.

The invention relates to an injection nozzle (1) for fuels, comprising a nozzle body (2), in which a pressure chamber (4) that can be filled with fuel under high pressure is formed, in which pressure chamber a piston-shaped nozzle needle (3) is arranged in such a way that the nozzle needle can be moved longitudinally. A sealing surface (6) is formed at one end of the nozzle needle (3) and an end face (9) is formed at the opposite end, wherein the sealing surface (6) interacts with a nozzle seat (5) in order to open and close at least one injection opening (8). A control chamber (10) that can be filled with fuel under changing pressure is bounded by the end face (9) of the nozzle needle (3) such that a force can be applied to the end face (9) in the direction of the nozzle seat (5) by means of the hydraulic pressure. The nozzle needle (3) has an elastic longitudinal segment (25), which has a longitudinal stiffness of less than 40,000 N/mm.

A steel pipe for pressure piping subjected to autofrettage has an average hardness at its outer layer region of 1.20 times or more of an average hardness at its inner layer region. When an outer diameter is D, and an inner diameter is d, a measured value of a residual stress at an outer surface is denoted by ?.sub.o1, a measured value of a residual stress at an outer surface after halving is denoted by ?.sub.o2, and a measured value of a residual stress at an inner surface after the halving is denoted by ?.sub.i2, an estimated value ?.sub.i1 of a residual stress at the inner surface of the steel pipe is determined by [?.sub.i1=(??.sub.i2)/(A?(t/T).sup.2?1)], [t/T=((?.sub.o2??.sub.o1)/(A?(?.sub.o2??.sub.o1)?C??.sub.i2)).sup.1/2], [A=3.9829? exp(0.1071?(D/d).sup.2)], and [C=?3.3966?exp(0.0452?(D/d).sup.2)] is ?150 MPa or less.

An apparatus and method are disclosed for an injector assembly including an injector tip having a prechamber, such as a permanent, passive prechamber (PPPC), and a nozzle combustion shield (NCS) to mitigate pre-ignition events, such as knocking, caused by overheating of the prechamber. The NCS has a thermal conductivity greater than the injector tip. The NCS optionally includes a barrel forming a slip fit with the cylinder head bore and forming a press fit with the injector tip. The NCS also optionally includes a brim to form a combustion seal with a cylinder head. As the spark plug ignites a fuel charge in the prechamber, heat is absorbed into the injector tip, flows into the NCS barrel, out of the NCS brim, and into the cylinder head for cooling via a cooling jacket.