A hose pump rotor includes a main rotating shaft. The main rotating shaft includes a main shaft and a rotor base which are fixedly connected to each other, roller support arms are symmetrically arranged on the rotor base and outer ends thereof are connected to rollers, with axes of the rollers being parallel to an axis of the main shaft, the roller support arms and the rotor base form a radially-displaceable limiting fit, and the roller support arms and the rotor base form a locking fit. The rotor base includes a groove enclosed by a bottom plate and side plates disposed on opposite sides thereof, wherein the bottom plate is fixedly connected to the main shaft.

A peristaltic pump precise dosing control system includes a driver, a pump head, pipeline switching means, a metering pipeline, and a discharge pipeline. An elastic tubing is provided in the pump head, and the outlet end of the elastic tubing is connected to the pipeline switching means. The driver drives the pump head to rotate to pump the liquid in the elastic tubing to the outlet end of the elastic tubing. The driver is electrically connected to the pipeline switching means so as to be capable of controlling the pipeline switching means to switch to the output pipeline with which the outlet end of the elastic tubing is connected. The pipeline switching means is driven to switch the outlet end of the elastic tubing from a state of connection with the discharge pipeline to a state of connection with the metering pipeline.

Disclosed is a status monitoring and fault diagnosis system for a plunger pump, including a monitoring and fault diagnosis device. The monitoring and fault diagnosis device monitors and diagnoses a hydraulic end assembly of a plunger pump. The monitoring and fault diagnosis device further monitors and diagnoses a power end assembly and/or a reduction gearbox assembly. Beneficial effects: The diagnosis system monitors and diagnoses not only a hydraulic end assembly, but also a power end assembly and/or a reduction gearbox assembly, that is, an equipment fault can be accurately predetermined in time for an entire plunger pump, so that high-pressure, large-displacement, and continuous operation requirements on fracturing sites at present are better satisfied, and on-demand maintenance is adopted instead of regular examination and maintenance, thereby saving labor, time, and materials to achieve economic efficiency.

A monitor and control system for a hydraulic fracturing pump is described herein to reduce or eliminate harmful oscillations in fluid discharge pressure caused by the pump load dynamics. The monitor and control system receives various sensor data from the operation of the pump, including the pump crank position, and executes a pump control equation or model based on the pump sensor data, pump load data and/or pump speed data. Pump control equations or models are specific to the design and dynamic operation of the pump, incorporating the number of plungers, pump dynamics, motor lag and motor dynamics, etc. Using the pump control equations or models, the monitor and control system determines control commands for the pump motor to reduce or eliminate the oscillatory discharge pressure at the pump.

Apparatus and methods for measuring backlash of a gear train of a pump unit for pumping a fluid. An example method may include locking a crankshaft of the pump unit such that the crankshaft cannot rotate. The method may further include commencing operation of a processing device to receive rotational position measurements indicative of rotational position of an output shaft of a prime mover, cause the prime mover to rotate the output shaft in a first direction until the output shaft reaches a first rotational position, and cause the prime mover to rotate the output shaft in a second direction until the output shaft reaches a second rotational position. The processing device may then determine backlash of the gear train by determining rotational distance between the first rotational position of the output shaft and the second rotational position of the output shaft.

Various embodiments include methods for operating a high-pressure pump comprising: driving a piston arranged in a compression chamber with a motor shaft; during movement of the piston toward the top dead center, closing the inlet valve so the fluid is then delivered by the piston through an outlet valve; applying a coil current to an electromagnet used to close the inlet valve during and/or after overshooting the top dead center; detecting a start time at which the coil current, on account of starting of an opening movement of the inlet valve, fulfills a predetermined change criterion; labelling a dead center rotation position of the motor shaft at which the piston is at the top dead center based at least in part on the ascertained start time; and adjusting operation of the pump based on the identified dead center rotation position.

A monitoring system may include at least a strain gauge and a computing device for determining a bulk modulus of a fluid system of a pressure pump using strain measurements. The strain gauge may determine strain in a chamber of the pressure pump. The computing device may receive a strain signal generated by the strain gauge and may correlate the strain signal to pressure to determine a change in pressure during a period in which fluid is isolated in the chamber. The computing device may use the change in pressure during this period to determine a bulk modulus of the fluid system.

A Metering pump includes a displacement element (4), a drive system with an electric drive motor (12) driving the displacement element (4) and a control device (22) controlling the electric drive motor (12). The control device (22) is configured in such a manner that it detects the current position of the displacement element (4), detects the torque (M) of the electric drive motor (12) at several positions of the displacement element (4) and monitors the torque (M) in relation to the position of the displacement element (4), and a method for controlling such metering pump.

A monitoring system may include a strain gauge, a position sensor, and a torque sensor. The strain gauge may measure strain in a chamber of the pressure pump and generate a strain signal representing the strain measurement. The position sensor may measure a position of a rotating member and generate a position signal representing the position measurement. The torque sensor may measure torque in a component of the pressure pump and generate a torque signal representing the torque measurement. The torque measurement may be used with the strain measurement and the position measurement to determine a condition of the pressure pump.

A monitoring system for a plurality of pressure pumps may include, for each pump, a strain gauge, a position sensor and a pressure transducer. A strain gauge may be positionable on each pump to generate a strain measurement corresponding to strain in each pump. A position sensor may be positionable on each pump to generate a position measurement corresponding to a position of a rotating member corresponding of each pump. A pressure transducer is positionable on each pump to generate a boost pressure measurement that is usable with the strain measurement and the position measurement to determine a cavitation threshold for each pump.