A construction system for mechanical metamaterials based on discrete assembly of a finite set of modular, mass-produced parts. A modular construction scheme enables a range of mechanical metamaterial properties to be achieved, including rigid, compliant, auxetic and chiral, all of which are assembled with a consistent process across part types, thereby expanding the functionality and accessibility of this approach. The incremental nature of discrete assembly enables mechanical metamaterials to be produced efficiently and at low cost, beyond the scale of the 3D printer. Additionally, a lattice structure constructed of two or more rigid, compliant, auxetic and chiral part types enable the creation of heterogenous macroscopic metamaterial structures.

Methods and apparatus for gas turbine frame flow path hardware cooling are disclosed. An example engine fan case includes an outer band and an inner band, the outer band and the inner band connected using a double-walled vane, the vane including openings to pass cooling air flow from the outer band to an airfoil of the fairing, and an end segment seal, the seal formed on an edge of the fairing using an auxetic material.

A method of controlling an extent of a thermal barrier coating (TBC) sheet spall and a hot gas path (HGP) component are disclosed. The method provides an HGP component having a body with an exterior surface. Controlling the extent of the TBC sheet spall includes forming a TBC over a selected portion of the exterior surface of the body. The TBC includes a plurality of segments in a cellular pattern. Each segment is defined by one or more slots in the TBC, and each segment has a predefined area such that the extent of the TBC sheet spall is limited by the predefined area of each of the plurality of segments that constitute the TBC sheet spall.

A thrust reverser door includes a backskin including an interior surface and an exterior loft surface. The thrust reverser door further includes a cover plate including a cover plate body having a first side and a second side opposite the first side. The thrust reverser door further includes a grid structure mounted to the second side of the cover plate body and the interior surface of the backskin.

An abradable sealing element comprises a substrate and a sealing structure. The sealing structure comprises one or more wall structures extending from the substrate and defining at least one open cell which is filled with abradable material. The one or more wall structures are formed by additive-layer, powder-fed, laser-weld deposition onto the substrate. The one or more wall structures are formed from nickel-based superalloy and constitute from about 10% to about 50% of the total volume of the sealing structure.

Composite hollow blade and an associated method of forming the composite hollow blade are disclosed. The method includes forming a core by fabricating a grid core structure based on a plurality of design parameters, where the grid core includes a plurality of first reinforcing components disposed in a first curable matrix material. The method further includes forming an outer layer including a plurality of second reinforcing components disposed in a second curable matrix material. Further, the method includes coupling the core to the outer layer and curing the core and the outer layer to form the composite hollow blade.

A morphing aerodynamic control surface geometry comprising a control surface having an articulated portion comprising a flexible skin coupled at an exterior of the articulated portion, the flexible skin comprising opposed interlocking elements sandwiched within a flexible polymer coupled to the interlocking elements; wherein the flexible skin is configured compliant responsive to an articulation of the articulated portion.

A bearing bush of a turbocharger for radially mounting a shaft of the turbocharger. The bearing bush on an inner surface facing the shaft to be mounted, which forms a running surface of the bearing bush, has a microstructuring of multiple cup-shaped recesses at least in sections. The recesses have a maximum depth.

The disclosure relates to turbomachine components which include one or more coating-capturing features for thermal insulation. A turbomachine component may include: a body having an exterior surface positioned within a hot gas path (HGP) section of a turbomachine; and a coating-capturing feature mounted on the exterior surface of the body and in thermal communication with the HGP section of the turbomachine, wherein the coating-capturing feature comprises: a first member positioned on the exterior surface of the body, the first member having at least one outer sidewall defining a first perimeter of the coating-capturing feature, a second member positioned on the first member and having at least one outer sidewall defining a second perimeter of the coating-capturing feature, wherein the first member separates the second member from the exterior surface of the body, and an indentation positioned between the first and second members.

An example method for manufacturing a component of a gas turbine engine is provide. The method includes forming a tow of filaments of a fiber material. The method further includes weaving the tow together with other tows to form a sheet of the fiber material. The method further includes forming the component from the sheet of fiber material, the component comprising a designated surface area having a unique pattern created from properties of the fiber material.