An input arrangement for a drive axle system and a drive axle system are provided. The input arrangement comprises a splined sleeve and an input shaft. The splined sleeve has a first end drivingly engaged with a portion of a driveshaft and a second end which defines a splined recess. The input shaft has a first splined portion on an end of the input shaft. The first splined portion is complimentary to and axially slidably engageable with the splined recess of the splined sleeve. The input arrangement for a drive axle drive system eliminates a need for a companion flange, reduces a weight of the drive axle system, and reduces noise, vibration and harshness.

An input arrangement for a drive axle system and a drive axle system are provided. The input arrangement comprises a splined sleeve and an input shaft. The splined sleeve has a first end drivingly engaged with a portion of a driveshaft and a second end which defines a splined recess. The input shaft has a first splined portion on an end of the input shaft. The first splined portion is complimentary to and axially slidably engageable with the splined recess of the splined sleeve. The input arrangement for a drive axle drive system eliminates a need for a companion flange, reduces a weight of the drive axle system, and reduces noise, vibration and harshness.

The present disclosure relates to a spline connection structure in which a shaft portion having teeth with crowned tooth surfaces formed at equal intervals on an outer circumferential surface and a cylindrical portion having grooves into which the teeth of the shaft portion are fitted formed on an inner circumferential surface are connected, wherein two adjacent tooth surfaces facing each other are bent while maintaining a constant distance therebetween in a tooth width direction when viewed from a diameter direction of the shaft portion.

A method for producing a profiled hollow shaft for a telescopic steering shaft of a motor vehicle may involve providing a hollow shaft to be processed, a profile mandrel, and a roller head comprising at least one roller. The method may further involve introducing the profile mandrel into the hollow shaft in order to produce a groove in the hollow shaft. The method may also involve moving the profile mandrel and the hollow shaft together relative to the roller head, wherein movement of the profile mandrel and the hollow shaft relative to the roller head is performed exclusively in a direction of a longitudinal axis of the hollow shaft in order to form a groove.

A method for producing a profiled hollow shaft for a telescopic steering shaft of a motor vehicle may involve providing a hollow shaft to be processed, a profile mandrel, and a roller head comprising at least one roller. The method may further involve introducing the profile mandrel into the hollow shaft in order to produce a groove in the hollow shaft. The method may also involve moving the profile mandrel and the hollow shaft together relative to the roller head, wherein movement of the profile mandrel and the hollow shaft relative to the roller head is performed exclusively in a direction of a longitudinal axis of the hollow shaft in order to form a groove.

A steering shaft assembly is disclosed with an outer shaft operatively connected to a one of a steered member or a steering control. The outer shaft has an open end and a receiving chamber associated with the open end. The steering shaft assembly also includes an inner shaft operatively connected to another of the steered member or the steering control. The inner shaft has an engaging portion axially slideably received in the outer shaft receiving chamber. The inner shaft engaging portion also includes a polymer coating disposed on an outer surface of the inner shaft engaging portion. The coating has an outer surface that slideably engages with a surface of the outer shaft receiving chamber, and which has comprises projections and recesses along the coating outer surface.

A steering shaft assembly is disclosed with an outer shaft operatively connected to a one of a steered member or a steering control. The outer shaft has an open end and a receiving chamber associated with the open end. The steering shaft assembly also includes an inner shaft operatively connected to another of the steered member or the steering control. The inner shaft has an engaging portion axially slideably received in the outer shaft receiving chamber. The inner shaft engaging portion also includes a polymer coating disposed on an outer surface of the inner shaft engaging portion. The coating has an outer surface that slideably engages with a surface of the outer shaft receiving chamber, and which has comprises projections and recesses along the coating outer surface.

The drive shaft (1) comprises end universal joints (5, 7) with accident-preventing end protections (19). Each accident-preventing end protection comprises a lubricant reservoir, delimited radially inwardly by a sleeve (63) of an inner fork (23) of the respective universal joint (5; 7) and radially outwardly by a rigid annular structure of the accident-preventing end protection.

A cardan shaft slip distance change detection system for determining the amount of length change of the cardan shaft, including a moveable element and a stationary element associated with a telescopic approach to compensate for the change of distance caused by the vehicle's axle movements. At least two conductive elements are configured as one of them connected to a fixed point, another to the moveable element. A power element is provided to supply power to at least one of the conductive elements. A detection unit measures the electrical value change provided by the electrical interaction between the conductive elements and correlating it with the distance between the conductive elements.

A cardan shaft slip distance change detection system for determining the amount of length change of the cardan shaft, including a moveable element and a stationary element associated with a telescopic approach to compensate for the change of distance caused by the vehicle's axle movements. At least two conductive elements are configured as one of them connected to a fixed point, another to the moveable element. A power element is provided to supply power to at least one of the conductive elements. A detection unit measures the electrical value change provided by the electrical interaction between the conductive elements and correlating it with the distance between the conductive elements.