A welding method for an outer joint member of a constant velocity universal joint includes constructing a cup section having track grooves, which engage with torque transmitting elements, formed along an inner periphery thereof and a shaft section that is formed on a bottom portion of the cup section by two or more separate members, joining a cup member forming the cup section and a shaft member forming the shaft section, and melt-welding end portions of the cup member and the shaft member. The cup member and the shaft member are shaped so that a sealed hollow cavity portion is formed when the end portions of the cup member and the shaft member are brought into abutment against each other, the melt-welding of the end portions being performed when the sealed hollow cavity portion is under atmospheric pressure or lower.

A welding method for an outer joint member of a constant velocity universal joint includes constructing a cup section having track grooves, which engage with torque transmitting elements, formed along an inner periphery thereof and a shaft section that is formed on a bottom portion of the cup section by two or more separate members, joining a cup member forming the cup section and a shaft member forming the shaft section, and melt-welding end portions of the cup member and the shaft member. The cup member and the shaft member are shaped so that a sealed hollow cavity portion is formed when the end portions of the cup member and the shaft member are brought into abutment against each other, the melt-welding of the end portions being performed when the sealed hollow cavity portion is under atmospheric pressure or lower.

An inspection device inspects a joint-type outer joint member of a constant velocity universal joint that includes a cup section having a bottomed cylindrical shape and track grooves in an inner periphery thereof for torque transmitting elements, and a shaft section extending from a bottom of the cup section. The inspection device inspects the outer joint member, which is obtained through melt-welding on a cup member forming the cup section and a shaft member forming the shaft section. The inspection device includes a surface inspection unit to inspect for a defect which appears on a surface of the outer joint member due to welding, an internal inspection unit to inspect for an internal defect of a welded portion, and a recording unit to record an inspection result of the inspection. The inspection device is configured to efficiently perform in-line total inspection for the melt-welded joint-type outer joint member.

A protrusion shaft portion is provided on an end surface of a shaft on a joint fitting side, and a recess into which the protrusion shaft portion is fitted is formed in an inner surface of a bottom wall of the mouth section of the outer joint member. The recess allows angular displacement of the shaft to a predetermined operating angle, and the protrusion shaft portion is brought into contact with a wall surface of the recess at the predetermined operating angle so that angular displacement exceeding the predetermined operating angle is regulated. Allowable angular displacement in the recess is within a range of preventing the shaft from being brought into contact with an opening portion of the mouth section.

A forging apparatus includes an ironing mechanism and a phase alignment mechanism. The ironing mechanism includes: a punch set, which is fitted into a cylindrical portion of a pre-processing material to be formed into the outer joint member, and is radially expandable and contractible, the cylindrical portion having grooves formed in an inner peripheral surface thereof; and a die having a hole into which the cylindrical portion is press-fitted. The phase alignment mechanism is configured to align phases of the grooves in the inner peripheral surface of the pre-processing material and phases of track groove portion forming surfaces of the punch set with each other before the pre-processing material is fitted to the punch set.

A wheel disconnect clutch includes a housing attachable to a knuckle and a clutch sleeve slidably supported for axial movement within the housing and having first teeth configured to couple with a wheel hub and second teeth configured to couple with a half shaft. The clutch sleeve is slidable between an engaged position in which the first teeth are coupled to the wheel hub and a disengaged position in which the first teeth are decoupled from the wheel hub. A drive ring is connected to the clutch sleeve and supported within the housing to be axially slidable and rotationally fixed relative to the housing. An actuator ring is disposed adjacent to the drive ring, supported for rotation within the housing, and axially fixed relative to the housing. The driver ring moves the clutch sleeve between engaged and disengaged positions.

A rear-wheel drive shaft (1) includes a fixed type constant velocity universal joint (3), a plunging type constant velocity universal joint (2), and an intermediate shaft (4) coupling both the constant velocity universal joints to each other. A ratio (PCD.sub.BALL(f)/D.sub.BALL(f)) of a pitch circle diameter (PCD.sub.BALL(f)) of balls (33) of the fixed type constant velocity universal joint (3) to a diameter (D.sub.BALL(f)) of each of the balls (33) is set from 3.70 to 3.87. A ratio (PCD.sub.BALL(s)/D.sub.BALL(s)) of a pitch circle diameter (PCD.sub.BALL(s)) of balls (23) of the plunging type constant velocity universal joint (2) to a diameter (D.sub.BALL(s)) of each of the balls (23) is set from 3.3 to 3.6.

A two-stage universal joint includes a sleeve, a driving member and a restricting member. The sleeve defines an axial direction and includes a receiving groove and an assembling portion. The driving member includes a polygonal ball head. The polygonal ball head has a plurality of arcuate portions. The polygonal ball head is inserted into the receiving groove. The driving member is slidable between a first position and a second position relative to the sleeve.

A centering structure is provided in a device including a first member with an inner peripheral surface and a second member with an outer peripheral surface opposed to the inner peripheral surface. The centering structure includes outer peripheral cam surfaces circumferentially aligned on the inner peripheral surface of the first member, inner peripheral cam surfaces opposed to the outer peripheral cam surfaces, and rolling elements. The inner peripheral cam surfaces form accommodation spaces together with the outer peripheral cam surfaces therebetween. The rolling elements are disposed in the accommodation spaces. Each rolling element rolls along each outer peripheral cam surface and each inner peripheral cam surface. The rolling elements move the first or second member in a direction to cause a center of the inner peripheral surface and a center of the outer peripheral surface to be matched when the first and second members are rotated relative to each other.

The present disclosure relates to a shaft tube joint structure of a drive shaft, including an extension tube, a shaft tube, a convex tube, a concave tube, an inner adhesive rubber ring and an outer adhesive rubber ring; the extension tube and the shaft tube are abutted to each other; the convex tube is sleeved in the extension tube and the shaft tube at the abutting position therebetween, an inner seam having a variable gap size distribution is formed in an axis direction; the concave tube is sleeved on the extension tube and the shaft tube at the abutting position therebetween, an outer seam having a variable gap size distribution is formed in the axis direction. The inner adhesive rubber ring and the outer adhesive rubber ring are fully used for simultaneously transmitting a power torque, thus improving the power torque bearing capability of the shaft tube joint structure.