A coupling device for the torque-transmitting connection of a transmission with an electric machine, includes a drive element and an output element which are coupled with each other in a torque-transmitting manner. The drive element and the output element are electrically separated from each other by way of an electrical insulator.

A pressure plate for a friction coupling such as a clutch or brake system is disclosed in the present application. The pressure plate includes one or more pockets with a phase change material disposed therein. The phase change material operates to absorb and release heat when the friction coupling cycles between activation and deactivation so as to minimize a maximum temperature of the pressure plate.

A fiber reinforced composite component may include interleaved textile layers and ceramic particle layers coated with matrix material. The fiber reinforced composite component may be fabricated by forming a fibrous preform and densifying the fibrous preform. The fibrous preform may be fabricated by forming a first ceramic particle layer over a first textile layer, disposing a second textile layer over the first ceramic particle layer, forming a second ceramic particle layer over the second textile layer, and disposing a third textile layer over the second ceramic particle layer.

A method of forming a friction surface of a friction member with an increased friction coefficient on the friction surface is described. The method includes forming the friction member including a matrix composite of a first material and reinforcing particles of a second material embedded in the first material, wherein the first material has a lower melting temperature than the second material, and forming the friction surface by melting a surface layer of the first material of the friction member to expose a part of the reinforcing particles and thereby to enable an increase of the friction coefficient of the friction surface of the friction member.

The present application discloses a high-performance metal matrix composite (MMC) vehicle braking component, two methods of making a porous ceramic insert, a method of making an MMC comprising a porous ceramic insert, and a method of making an MMC not comprised of a porous ceramic insert. In one exemplary embodiment the porous ceramic insert is comprised of a ceramic compound and a sacrificial insert. In another exemplary embodiment the porous ceramic insert is comprised of one or more ceramic compounds and one or more ceramic preforms. The high performance MMC vehicle braking component has two distinct friction portions that extended from the outer surfaces to the thermal management portion of the high performance MMC vehicle braking component.

A brake disk formed of a light weight ceramic and ceramic composite materials, the brake disk having a coating overlying at least a portion of the brake disk. The brake disk includes parallel surfaces wherein at least a portion of the parallel surfaces are coated with a coating material to increase wear and decrease corrosion. The coating over the brake disk includes multiple layers of the coating material, wherein the coating material includes coating material particles configured to construct a pattern of repetition that is consistent with a lattice structure when applied over the parallel surfaces of the brake disk.

A brake rotor assembly can include a structural part having a receiving surface and at least one friction surface parts having a contact surface. The friction surface part can be fixably attached to the receiving surface of the structural part such that the contact surface faces away from the receiving surface of the structural surface to form at least part of an annular braking surface arranged concentrically around an axis of rotation of the structural part.

A brake drum for a drum brake, in particular of a motor vehicle, includes a cylindrical jacket and a support pot which axially adjoins the jacket and which has a hub ring portion to be secured to a wheel hub. The monolithic brake drum is formed at least in part of a fiber-reinforced plastic.

A method of making a brake assembly using recycled friction disks may comprise removing a first friction disk from a worn brake assembly, removing a portion of the first friction disk to reduce a thickness of the first friction disk, and incorporating a previously unused friction disk and the first friction disk into a brake assembly comprising unworn rotor disks made of a first material. The previously unused friction disk and the first friction disk may comprise a second material different from the first material. The thickness of the first friction disk may be different from a thickness of the previously unused friction disk.

A fibrous preform for forming the fibrous reinforcement of a friction part made of composite material, includes a woven helical fibrous texture defining a superposition of fibrous layers, the texture being needled and having ceramic particles selectively at areas intended to define the rubbing faces of the friction part.