An article includes a structural core, one or more friction pads, and a plurality of elongated fasteners. The structural core includes two core surfaces and a plurality of pockets extending between the core surfaces. Each friction pad includes a pad surface and a friction surface opposite the pad surface. Each pad surface includes a planar pad surface configured to contact the core surface and a plurality of bosses extending from the first planar pad surface and including a bore. Each planar pad surface is at least about 50% of a surface area of the respective first and second pad surfaces. The plurality of bosses engages with the plurality of pockets to position the respective first and second friction pads relative to the structural core. The plurality of elongated fasteners passes through bores of corresponding bosses of friction pads to fasten the friction pads to the structural core.

A shaped material (1, 1′), for example a disk for a disk brake, preferably a ventilated disk, includes a plurality of layers of material (6) in a spiral shape, overlapping along a development axis (X). Each layer of material (6) it is formed by a fabric (2) predominantly or exclusively made of carbon fibres (8), at least part of the layers being impregnated by an impregnating agent. A method is for the manufacture of a shaped material.

A method that includes winding a composite fabric around a mandrel to form a plurality of layers defining an annulus extending along a central longitudinal axis, where the composite fabric includes a plurality of elongate axial fibers extending substantially in an axial direction relative to the longitudinal axis and a plurality of elongate circumferential fibers extending substantially in a circumferential direction relative to the longitudinal axis; and introducing, into at least a portion of the plurality of layers, a plurality of radial fibers extending substantially in the radial direction relative to the longitudinal axis, where the plurality of radial fibers mechanically bind one or more adjacent layers of the plurality of layers.

A method of pitch infiltration of a densified preform may comprise disposing a pitch on a densified preform surface; heating the pitch and making the pitch into an anisotropic network structure; guiding the pitch through the densified preform in a predetermined direction; aligning the pitch in a predetermined orientation; and stabilizing the pitch. The method may result in a carbon/carbon part having increase wear life, enhanced oxidation protection, and/or reduced moisture sensitivity.

A method of making a brake assembly using recycled friction disks may comprise removing a first friction disk from a worn brake assembly, removing a portion of the first friction disk to reduce a thickness of the first friction disk, and incorporating a previously unused friction disk and the first friction disk into a brake assembly comprising unworn rotor disks made of a first material. The previously unused friction disk and the first friction disk may comprise a second material different from the first material. The thickness of the first friction disk may be different from a thickness of the previously unused friction disk.

A stator disk assembly for a brake assembly is disclosed. The stator disk assembly includes at least a pair lugs with a recess disposed therebetween, along with a separate stator clip that is separately mounted on each of the lugs. The stator clips are configured such that a spline of a torque plate barrel that is disposed in the recess will contact only the stator disk and not either of the stator clips in at least certain conditions (e.g., during a braking operation). For instance, each of the two ends of each stator clip may be recessed back from the adjacent-most sidewall of the lug on which the stator clip is mounted.

The invention relates to a method for improving braking performance of a microporous friction material under wet conditions. A hydrophobic agent is added into the components for preparing microporous friction material. The microporous friction material is prepared from the following raw materials in percentage by weight: 10%-20% of nano-silica modified phenolic resin, 4%-14% of butadiene-styrene rubber, 5%-15% of glass fiber, 2%-11% of aramid pulp, 4%-15% of aluminum borate whisker, 4%-10% of hydrophobic agent and 3%-8% of calcium silicate, 1%-8% of artificial graphite, 2%-8% of coke, 2%-7% of mica, 5%-10% of cryolite and 4%-10% of diatomite.

A generator for comprising a rotor, an inner shaft, an outer shaft, and an actuation means. The inner shaft is at least partially disposed inside the outer shaft. The inner shaft is coupled to the outer shaft by means of a translatable drive connection. The actuation means is configured to actuate the second shaft towards a retracted position. The translatable drive connection is configured to allow a transfer of torque between the first and second shafts, and enables movement of the second shaft, relative to the first shaft, along its axis of rotation from an extended position to a retracted position, such that an input portion of the second shaft can be at least partially retracted in a retraction direction towards the rotor upon activation of the actuation mechanism. A disconnect mechanism disposed on the second shaft can therefore be disconnected upon retraction of the second shaft.

In some examples, a brake disc assembly including a single continuous core portion defining a core of the brake disc assembly; and a friction portion adjacent the core portion. The friction portion defines the friction surface of the brake disc assembly during a braking operation. The friction portion includes a carbon composite material. The core portion includes a core material that is not a carbon composite material, and the core portion is configured as a heat sink for the brake disc assembly for heat generated during the braking operation.

Articulable joints having diamond bearing surfaces engaged with metal bearing surfaces are provided herein. The articulable joints provide multiple degrees of freedom to components, such as drivelines, and bear loads in multiple directions. The articulable joints include diamond bearing surfaces slidingly engaged with opposing metal bearing surfaces that include more than trace amounts of diamond solvent-catalyst.