An NBR composition for rubber laminated metal, having 1 to 3 parts by weight of sulfur and 1 to 15 parts by weight of a disulfide compound such as 4,4-dithiodimorpholine or dithiocaprolactam represented by the general formula RN-S-S-NR (wherein RN is a cyclic linking group formed together with the N atom bonded to the S atom), based on 100 parts by weight of NBR. The rubber composition that can improve the protrusion properties of a rubber layer when used for, for example, a gasket or a brake shim material that is a laminated composite metal laminated with another metal plate.

A method for manufacturing a friction material containing a friction modifier, a fibrous material and a binder as raw materials is provided. The method includes a step of mixing and agitating the raw materials by low frequency acoustic agitation. A content of the fibrous material in the friction material may be 1 mass % or more and 50 mass % or less. The content of the fibrous material in the friction material may be 3 mass % or more and 40 mass % or less.

A transmission gear synchronizer includes a sliding sleeve a hub and a blocker ring. The sliding sleeve has an inner surface defining a sleeve spline. The hub is received within the sliding sleeve. The hub has a plurality of gear teeth extending radially outward from a root diameter of the hub. The plurality of gear teeth are configured to engage the sleeve spine. A notch is disposed proximate the root diameter of the hub and spaced apart from the plurality of gear teeth. The blocker ring comprises a thermoplastic material. The blocker ring comprises a thermoplastic material. The blocker ring has a plurality of molded clutch teeth extending radially outward from a root diameter of the blocker ring. The plurality of molded clutch teeth are configured to engage the sleeve spline in response to the sliding sleeve engaging the blocker ring during a transmission shift event.

A method for forming a friction material. The method includes mixing a fibrous base material and filler particles to form a substrate. The method further includes saturating the substrate with a silane solution including a silane to form a uniformly impregnated silane matrix. The method also includes curing the uniformly impregnated silane matrix to form a cured uniformly impregnated silane matrix. The method also includes saturating the cured uniformly impregnated silane matrix with a phenolic resin solution to form a uniformly impregnated silane, phenolic resin matrix. The method also includes curing the uniformly impregnated silane, phenolic resin matrix to form the friction material.

A method of producing a friction material. The method includes mixing silica containing filler particles and a liquid binder to form a binder-filler liquid mixture. The method also includes saturating a fibrous base material with the binder-filler liquid mixture to form a saturated fibrous base material. The method further includes curing the saturated fibrous base material at a predetermined temperature for a predetermined time to cure the saturated fibrous base material to form the friction material.

An anti-squeal shim includes at least a first metal layer and an elastomer layer that is bonded to the first metal layer. The at least first metal layer is configured as a first electrode for electrical connection to a resistance measuring system, and the elastomer layer is configured with structural spatial features that enable the elastomer layer to obtain a reduced thickness when subjected to a mechanical force in a direction perpendicular to the elastomer layer.

A friction material comprising: (a) at least one lubricant, wherein the at least one lubricant includes an amount of graphite, and wherein at least about 30 percent by weight of the graphite has a particle size of greater than about 500 microns using a sieve analysis; (b) at least one metal containing constituent for imparting reinforcement, thermal conductivity, and/or friction when the friction material is brought into contact with a movable member, wherein the at least one metal containing constituent includes iron and an iron containing compound; (c) a micro-particulated material; (d) one or more filler materials; (e) optionally at least one processing aid; (f) a balance being an organic binder, wherein the organic binder has less than 1 percent by weight of free phenol; wherein the friction material is free of asbestos and substantially devoid of copper.

A phenol resin for a wet friction material of the invention contains a resol-type phenol resin having, in one molecule, a structural unit A which is derived from a phenol compound having one phenolic hydroxyl group and a structural unit B which is derived from a polyfunctional phenol compound having two phenolic hydroxyl groups.

A polygonal coupling couples torque source to a torque consumer such that input and output portions of the coupling may elastically rotate relative to one another during torque transfer to accommodate rotational speed variations in delivery of torque from the torque source. In an embodiment the torque source is an internal combustion engine with an integrated switchable coupling between the engine crankshaft and a torque transfer segment supporting a motor-generator. The polygonal coupling includes axially-overlapping polygonal-shaped male and female portions which cooperate to pass torque between the output of the integrated switchable coupling and an input of the torque transfer segment. At least one of the male and female portions includes recesses which form flexible arms adjacent to the lobes of the polygonal shape that allow the portions to rotate relative to one another over small angular displacements, and thereby improve damping of crankshaft rotational vibrations.

A coupling for transmitting torque between two shafts has arcuate coupling segments. Each coupling segment has first and second shoes, which are adapted to be operatively attached to the shafts. The first and second shoes each have an inside surface with an inside diameter and an outside surface with an outside diameter. Each coupling segment has elastomer material extending between the first and second shoes. The elastomer material is in contact with portions of the inside surface and the outside surface of each first and second shoe. The elastomer material has a first diameter that is greater than the outside diameter of the first and second shoes and has a second diameter that is less than the inside diameter of the first and second shoes. An arcuate cavity is located inside the elastomer material.