The present invention is directed to a coated conduit comprising: a) a conduit having an interior and exterior surface; and b) a cured coating formed from a reaction mixture that is applied to at least one surface of the conduit. The reaction mixture comprises: i) a filler material comprising fibers ranging in length from 0.1 to 15.54 cm and having an aspect ratio of at least 5; and ii) a reactive component that demonstrates a tack-free time of less than five minutes at a temperature of 20 to 25 C. The present invention is also directed to a method of repairing or reinforcing a conduit, comprising: (a) applying a curable coating composition to at least one surface of the conduit, wherein the curable coating composition is formed from the reaction mixture described above; and (b) allowing the curable coating composition to at least partially cure by exposing the composition to ambient conditions.

A filled trench is disclosed. The filled trench comprises: a pair of conduits (3a, 3b) for delivering fluid with a different temperature in each of the conduits, the pair of conduits being surrounded by filling material; a first section (5a) filled with a filling material of a first type (4a), wherein the first filled section (5a) of the filled trench occupies a space surrounding a first conduit (3a) of the pair of conduits; and a second section (5b) filled with a filling material of a second type (4b), wherein the second filled section (5b) of the filled trench occupies a space surrounding a second conduit (3b) of the pair of conduits. The filling material of the first type (4a) has a first thermal conduction coefficient and the filling material of the second type (4b) has a second thermal conduction coefficient, the second thermal conduction coefficient being different from the first thermal conduction coefficient.

A filled trench is disclosed. The filled trench comprises: a pair of conduits (3a, 3b) for delivering fluid with a different temperature in each of the conduits, the pair of conduits being surrounded by filling material; a first section (5a) filled with a filling material of a first type (4a), wherein the first filled section (5a) of the filled trench occupies a space surrounding a first conduit (3a) of the pair of conduits; and a second section (5b) filled with a filling material of a second type (4b), wherein the second filled section (5b) of the filled trench occupies a space surrounding a second conduit (3b) of the pair of conduits. The filling material of the first type (4a) has a first thermal conduction coefficient and the filling material of the second type (4b) has a second thermal conduction coefficient, the second thermal conduction coefficient being different from the first thermal conduction coefficient.

Syntactic polyurethane elastomers are made using a non-mercury catalyst. The elastomer is made from a reaction mixture containing a polyether polyol having a low amount of terminal unsaturation, a chain extender, a polyisocyanate and microspheres. The elastomer adheres well to itself, which makes it very useful as thermal insulation for pipelines and other structures that have a complex geometry.

Syntactic polyurethane elastomers are made using a non-mercury catalyst. The elastomer is made from a reaction mixture containing a polyether polyol having a low amount of terminal unsaturation, a chain extender, a polyisocyanate and microspheres. The elastomer adheres well to itself, which makes it very useful as thermal insulation for pipelines and other structures that have a complex geometry.

Systems and methods are provided for insulating and heating a subsea pipeline. A system may comprise a subsea pipeline including a lower portion embedded in a seafloor and an upper portion above the seafloor. The system may include an insulating layer. The insulating layer may include a middle portion covering the upper portion of the subsea pipeline. The insulating layer may further include an end portion covering the seafloor. The insulating layer may form a cavity adjacent to the seafloor, the subsea pipeline, and the insulating layer. The system may further include a plurality of heater cables within the cavity. The plurality of heater cables may be configured to heat a fluid within the subsea pipeline. The plurality of heater cables may be separated from the subsea pipeline only by seawater or by soil of the seafloor within the cavity.

Systems and methods are provided for insulating and heating a subsea pipeline. A system may comprise a subsea pipeline including a lower portion embedded in a seafloor and an upper portion above the seafloor. The system may include an insulating layer. The insulating layer may include a middle portion covering the upper portion of the subsea pipeline. The insulating layer may further include an end portion covering the seafloor. The insulating layer may form a cavity adjacent to the seafloor, the subsea pipeline, and the insulating layer. The system may further include a plurality of heater cables within the cavity. The plurality of heater cables may be configured to heat a fluid within the subsea pipeline. The plurality of heater cables may be separated from the subsea pipeline only by seawater or by soil of the seafloor within the cavity.

A method is shown for installing a heat tube on a section of pre-insulated piping. A metal carrier pipe is covered with a first layer of foam insulation. Next, a wire brush is used to cut a longitudinal slot along the length of the pipe so that the pipe exterior surface is exposed from the insulation. A heat tube is then installed within the longitudinal slot, whereby the heat tube contacts the exterior surface of the metal carrier pipe. A second layer of foam insulation is then sprayed onto the exterior of the metal carrier pipe, covering the previously formed longitudinal slot and installed heat tube. A polyolefin coating is then applied over the insulation to form a protective outer jacket for the insulated pipe.

A geothermal power system includes a power generation unit and tubing configured to be positioned within a wellbore coupled to the power generation unit. The tubing includes a first pipe with a first annular wall defining a first inner diameter and a first outer diameter. The first pipe has a first thermal conductivity. A second, pipe at least partially surrounds the first pipe. The second pipe includes a second annular wall defining a second inner diameter that is larger the first outer diameter of the first pipe. The second pipe has a second thermal conductivity. A coating applied to at least a portion of at least one of the first outer diameter of the first pipe and the second inner diameter of the second pipe has a coating thermal conductivity that is less than at least one of the first thermal conductivity and the second thermal conductivity.

A geothermal power system includes a power generation unit and tubing configured to be positioned within a wellbore coupled to the power generation unit. The tubing includes a first pipe with a first annular wall defining a first inner diameter and a first outer diameter. The first pipe has a first thermal conductivity. A second, pipe at least partially surrounds the first pipe. The second pipe includes a second annular wall defining a second inner diameter that is larger the first outer diameter of the first pipe. The second pipe has a second thermal conductivity. A coating applied to at least a portion of at least one of the first outer diameter of the first pipe and the second inner diameter of the second pipe has a coating thermal conductivity that is less than at least one of the first thermal conductivity and the second thermal conductivity.