A burner apparatus and process are described. The burner apparatus includes an inlet chamber in communication with a combustion chamber. A primary conduit delivers fuel gas to the combustion chamber. Each of a plurality of primary tips is located in the throat of the burner tile. Each of a plurality of cavities is disposed on a downstream wall of the burner tile and stabilize the flame. The primary tips have an end port and a lateral port. A secondary conduit provides fuel gas to a plurality of secondary tips. In a passive control mode, the fuel gas to the primary tips and secondary tips is a mixed gas comprising flue gas and fuel gas. In an active mode, valves are provided to proportion the amount of fuel gas fed to the primary tips and the amount of flue gas provided to the secondary tips.

A compact burner for the pressurized gasification of pulverized fuel dust for producing synthesis gas, wherein a plurality of concentric media channels transition into a conical burner tip. The burner tip provides a reduced contact surface on the reaction chamber side. The nozzle components of the burner tip are produced by selective laser melting, which permits a design for cooling by supplied media, such as fuel gas, flushing gas, or oxidation. A sliding guide having an intermediate seal is arranged between the nozzle components of two media channels to equalize temperature-driven linear extensions. The compact burner makes the expense for liquid cooling unnecessary.

Burners and methods of making burner bodies via a focused beam are disclosed. In an aspect, a burner includes (a) a burner body and (b) at least one connector configured to supply at least a fuel and an oxidizer to the burner body. The burner body includes (1) a plurality of passageways; (2) a first major surface; (3) a plurality of ports at the first major surface, each port defined by an end of one of the passageways; and either: (4a) at least one heating element in or adjacent to at least one of the plurality of passageways that increases the temperature of a wall of the at least one of the plurality of passageways; or (4b) a cooling chamber directly adjacent to three or more of the plurality of passageways. The burner body includes a number of layers of metal directly bonded to each other. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a burner body; and generating, with the manufacturing device by an additive manufacturing process, the burner body based on the digital object. A system is also provided, including a display that displays a 3D model of a burner body; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of the burner body.

A fuel conduit for a fuel injector includes a coiled tube with a longitudinal segment arranged along a flow axis and a radial segment. The radial segment extends about the flow axis and is in fluid communication with the longitudinal segment. The wall one or more of the longitudinal and radial segments increases at a thickness transition location offset from a minimum radius of curvature location along the fuel conduit to limit stress within the fuel conduit. Fuel injectors and methods of making fuel injectors are also described.

A fuel conduit for a fuel injector includes a coiled tube with a longitudinal segment arranged along a flow axis and a radial segment. The radial segment extends about the flow axis and is in fluid communication with the longitudinal segment. The wall one or more of the longitudinal and radial segments increases at a thickness transition location offset from a minimum radius of curvature location along the fuel conduit to limit stress within the fuel conduit. Fuel injectors and methods of making fuel injectors are also described.

A burner gas supply apparatus for increasing flame turbulence, the apparatus comprising a conduit having a characteristic width, W, defined by an inner surface having a circumferential direction and an axial direction, the axial direction terminating in a nozzle defining a nozzle exit plane and having a characteristic dimension, d, where d<=W; and three bluff bodies each with a characteristic dimension, D.sub.bb-i, projecting a length, L.sub.i into the conduit from the inner surface, and an axial spacing X.sub.i between adjacent bluff bodies (between the downstream bluff body and the nozzle exit plane in the case of X.sub.1) wherein 0.5<=L.sub.i/W<=1 and wherein X.sub.i/D.sub.bb-i<=30.

A decorative-flame burner includes a manifold elongated along an axis and a plurality of nipples supported by the manifold. A jet us supported by and protrudes outwardly from each nipple. Each nipple is elongated transverse to the axis from a first end of the nipple to a second end of the nipple. Each nipple has threads at the first end of the nipple and the manifold includes threaded holes spaced from each other along the axis and threadedly engaged with the threads on the first ends of the nipples.

At least a part of a burner for a catalytic reactor is coated with a silicate based nickel aluminide slurry diffusion coating.

The present disclosure seeks to provide a metallic burner tile for use in industrial processes such as cracking. The tile is substantially metallic (e.g. more than 80%) with the balance being ceramic coating on surfaces exposed to high temperature. The tile is lighter and more durable than the current ceramic burners.

The present disclosure seeks to provide a metallic burner tile for use in industrial processes such as cracking. The tile is substantially metallic (e.g. more than 80%) with the balance being ceramic coating on surfaces exposed to high temperature. The tile is lighter and more durable than the current ceramic burners.