A power burner system for use with a heating appliance includes a burner tube, a gas valve for providing gas to the burner tube, and a variable speed combustion air blower for mixing air with the gas provided to the burner tube. The burner system further includes a control in communication with the gas valve and the combustion air blower. The control may also be in communication with various other devices of an appliance, such as a variable speed air-circulating fan, a variable speed exhaust fan, or various sensors associated with the heating appliance. The control modulates the gas valve and the combustion air blower to maintain substantially stoichiometric conditions of the gas and air provided to the burner tube and as a function of signals from at least one of the devices. In one embodiment, the burner system may be used in a conveyor oven.

A system and method for heating process air is disclosed. Low NOx burners are provided with low temperature combustion air, e.g., less than about 0° C., and fuel at varying amounts to maintain a desired balance between low NO.sub.2 and low CO emissions. The amount of combustion air and the amount of fuel may be adjusted to achieve desired low NO.sub.2 and low CO via a feedback control system.

The invention pertains to a method for operating a surface stabilized fully premixed gas premix burner. The burner is adapted to modulate between a minimum load and a full load, the ratio of the full load over the minimum load being at least 4. The method comprises the step of supplying a premix of combustible gas and air to the burner at an air to combustible gas ratio, the combustible gas supplied to the burner comprises at least 20% by volume of hydrogen, In the method, the air to combustible gas ratio of the premix which is supplied to the burner when the burner is operated at minimum load is set by a mechanism to be in relative terms at least 20% higher than the air to combustible gas ratio of the premix which is supplied to the burner when the burner is operated at full load.

Exemplary embodiments of a system and method for bimodal air control in a kettle-style grill are configured to be detachably mounted to the exterior of a kettle-styled grill such as, but not limited to, a Weber® charcoal grill. When mounted to the kettle-styled grill, a plenum-like component directs air flows to the interior of the grill's kettle via the kettle's lower body damper holes. A manually adjustable intake damper in the plenum component allows, restricts, or prevents a drawn ambient air flow into the plenum component. Separately, a forced air flow generated by a fan may also be provided into the plenum component. Adjustment of the intake damper may also adjust damper blades inside the grill's kettle. Ash that falls out of the kettle's damper holes falls through the plenum component and is captured in an ash receptacle that is removably mounted to the plenum component.

A system for a forced air flow into a kamado-style cooker comprises a control unit and an adapter defining an airflow duct with an entrance aperture and an exit aperture. The adapter is configured to removably mount over a lower damper port in a kamado-style cooker such that the exit aperture is aligned with the lower damper port. The control unit comprises an electric fan, one or more sensor input ports, and an airflow exit duct. The control unit is configured to separably mate with the adapter such that the airflow exit duct of the control unit is received by the entrance aperture of the adapter. Advantageously, a forced air flow generated by the electric fan, in response to a temperature signal input, passes out of the control unit, through the adapter, and into a body portion of the kamado-style cooker to encourage, facilitate and manage combustion within the cooker.

A method is provided for controlling combustion in a modulating gas furnace. The method includes receiving an indication of a firing rate setpoint for a burner assembly, and applying the firing rate setpoint to first and second continuous functions that map the firing rate setpoint to air-to-fuel ratio and combustion system pressure setpoints. A variable-speed draft inducer blower is set to drive to a combustion system pressure setpoint, and the modulating gas valve is controlled during combustion in the combustion system. In this regard, a combustion system pressure measurement is obtained and applied to an inverse of the first continuous function that outputs an adjusted firing rate for the combustion system pressure measurement. The adjusted firing rate is applied to a third continuous function that maps the firing rate to gas valve position, and outputs a gas valve position to which the modulating gas valve is set.

A water heater monitoring and notification method includes determining that an intake pressure switch of a combustion system of a water heater or an exhaust pressure switch of the combustion system of the water heater is open and shutting down a blower of the combustion system in response to the intake pressure switch or the exhaust pressure switch being open.

In a premixing apparatus that mixes a fuel gas with air and supplies an air-fuel mixture to a burner through a fan, includes a main valve, a zero governor, and a variable throttle valve which are interposed from an upstream side downward in sequence in a gas supply passage, of which an downstream end is connected to a gas suction part that is provided in an air supply passage on an upstream side of a fan, and carries out a first control that regulates an opening degree of the variable throttle valve so that an excess air ratio of the air-fuel mixture, which is indexed based on a flame current that is detected by a flame rod which is exposed in flames of the burner, and a second control that, at time of a post-purge operation, if the flame rod detects the flame current, it will be decided that an open trouble of the main valve occurs and the opening degree of the throttle valve will be tightened till a minimum opening-degree which is set so that the burner is extinguished.

A hot water supply device includes: a combustion part including a first burner part for which a flame sensor is disposed and a second burner part having a different number of burners from the first burner part such that one or both of the burner parts perform combustion, the flame sensor being configured to detect combustion state information of a flame generated by burners; a combustion control part configured to monitor a combustion mode of the combustion part set in accordance with a hot water supply request and change a second combustion mode in which the first burner part does not perform combustion, to a first combustion mode in which at least the first burner part performs combustion, when the second combustion mode is continuing; and a combustion adjustment control part configured to execute a combustion adjustment process of the combustion part.

A method for operating a premix gas burner wherein an air flow rate and/or a fuel gas flow rate are controlled so as to generate heat with the premix burner in accordance with a heat demand related value. The fuel gas comprises hydrogen and the method further provides a desired air excess factor relation of the air/fuel gas mixture which defines the relation between a desired air excess factor and an input variable like the heat demand related value, an air flow rate related value, or a fuel gas flow rate related value. The desired air excess factor is not a constant factor but varies for different input variable values. The fuel gas flow rate and/or the air flow rate are controlled such that an actual air excess factor converges towards the desired air excess factor while meeting the heat demand.