The present invention provides a boltless module mounting system and a method of installing a boltless module. The system includes at least one module frame containing a module laminate, at least one support structure having support rails, and multiple boltless mounting components. The mounting components attach the module frame to the support rails. The present invention also provides a boltless module mounting system including at least one module having posts and at least one support structure with support rails. The support rails have receiving slots with a receiving hole and two or more slide slots. The posts interlock with the receiving slots. The method includes aligning multiple boltless connectors, lowering a boltless module frame onto a support structure, and sliding the frame to interlock the boltless connectors.

Solar panels, which at least at edges of two opposite sides, have frames, for use in fixed tilt solar system as well as use in tracking solar system, are provided with coupling parts together with rails and have coupling parts cooperating with each other, substantially in the form of tongue and groove. The coupling parts have integrated mechanical locking elements, which prevent drifting or separating apart of a coupled solar panel and rail in a direction perpendicular to the solar panel surface and parallel to the solar panel surface. The coupled tongue and groove are balanced by a set of forces and integrated to support each other, and to support solar panel with combined mechanical strength, which provide opportunities to reduce materials usage, dimensions, packaging materials, shipping costs, and installation time, as well as limiting installer error.

A mounting system includes a footer having a cavity section and a cover section. The cavity section includes: a base and a first patterned wall extending upward from the base to at least partially define a cavity; and a hole for receiving a connector to attach the footer to a fixed surface. The cover section is releasably attachable to the cavity section and has a second patterned wall. An intermediate support has a stem and a head, at least two sides of the stem have a pattern, the head having at least one support surface shaped to supporting an object and a lock configured to secure the object to the head. The first patterned wall, the second patterned wall and the pattern on the two sides of the stem collectively define a plurality of defined height and width positions for the intermediate support to align relative to the footer.

Provided is a device for supporting solar modules, including a base rail having a first receiving opening , a support, the support having a first connecting element which is arranged in the first receiving opening, and a securing rail which is arranged on the base rail so as to at least partially encompass the base rail and is movable along the base rail. The securing rail at least partially closes the first receiving opening in a second position so that a movement of the first connecting element out of the first receiving opening is prevented. The securing rail unblocks the first receiving opening in the first position in such a way that a movement of the first connecting element out of the first receiving opening is made possible. Furthermore, a kit, a method for manufacturing a device, and a solar module arrangement are provided.

A solar panel mounting assembly including a cap that includes a secure-side wing, a catch-side wing, and an integral vertical leg that protrudes downwardly from the catch-side wing. The vertical leg is integral with the catch-side wing and has a top end and a bottom end. A plurality of inwardly facing corrugations are disposed at the bottom end of the vertical leg. The solar panel mounting assembly further includes a base that includes a secure-side support surface, a tilted spring support ledge on a catch-side, and a plurality of outwardly-facing corrugations disposed on an upper horizontal portion of the base. An inwardly-facing corrugation of the vertical leg contacts and engages an outwardly-facing corrugation on the upper horizontal portion of the base, and the base is vertically adjustable with respect to the cap.

A solar panel assembly includes a first torque tube and a mounting rail including a cutout portion that attaches to the first torque tube. The mounting rail including an upper portion configured for mounting multiple solar panels. The mounting rail establishes and maintains an electrical ground path from the solar panel assembly to the first torque tube.

A mounting system includes a footer having a cavity section and a cover section. The cavity section includes: a base and a first patterned wall extending upward from the base to at least partially define a cavity; and a hole for receiving a connector to attach the footer to a fixed surface. The cover section is releasably attachable to the cavity section and has a second patterned wall. An intermediate support has a stem and a head, at least two sides of the stem have a pattern, the head having at least one support surface shaped to supporting an object and a lock configured to secure the object to the head. The first patterned wall, the second patterned wall and the pattern on the two sides of the stem collectively define a plurality of defined height and width positions for the intermediate support to align relative to the footer.

A structural bracket for use with a solar mounting system is provided. The bracket has a first planar portion, and a second planar portion angularly positioned relative to the first planar portion, a mounting tab coupled to the second planer portion proximate a distal end of the second planer portion and a hook extending outwardly from the mounting tab at an angle, wherein the hook is configured to securely lock the structural bracket to a mating beam using an interference fit.

Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.

Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.