Mounting components of photovoltaic (PV) modules and PV module assemblies are described, including PV module couplings and PV module mounting chassis. In an example, a PV module includes a PV module coupling having a toe portion extending from a PV module frame, and a PV module mounting chassis includes a toe slot to receive the toe. The toe and toe slot construction allows for the PV module frame to be assembled to the PV module mounting chassis without using tools, and thus, permits a PV module assembly to be quickly constructed during installation of a PV module system. Furthermore, the toe and toe slot construction accommodates thermal expansion and other environmental loads seen after installation, while providing a grounding connection for the PV module assembly.

A solar tracking system for tracking the orientation of solar energy is disclosed. The solar tracking system may be integrated with solar cells and solar concentrators. The solar tracking system may have a first (22) and second (24) tracker module array that are opposite from another, aligned in substantially identical orientation, and form a tracker module pair array (1000). Tracker module pairs (12, 14; 12, 144) may allow motion relative to one another while maintaining substantially identical orientation. Solar concentrators may be attached to opposing tracker modules of a tracker module pair forming an array of solar concentrators. A base bar array (28) may be coupled to at least one tracker module pair. A transmission may operably rotate the base bar array and the tracker module pair array simultaneously.

A solar panel assembly includes a first torque tube and a mounting rail including a cutout portion that attaches to the first torque tube. The mounting rail including an upper portion configured for mounting multiple solar panels. The mounting rail establishes and maintains an electrical ground path from the solar panel assembly to the first torque tube.

This invention provides a solar fluid heating panel with fluid conduits that allow a fluid to be heated by the sun. It also provides a mounting system and weather sealing system that allow the panels to replace a traditional roof. The roof replacing panels can be installed quickly using mounting brackets attached to roof purlins. The panels can allow natural ambient light to enter the building while harnessing the sun's energy to heat fluid within the conduits.

The present disclosure provides photovoltaic (PV) module mounting systems and bracket assemblies for securing PV modules to roofs. The photovoltaic module mounting systems may include a roofing panel having a base layer, a flashing panel coupled along an edge of the roofing panel, and a bracket assembly coupled to the roofing panel, where the bracket assembly includes a bracket and a clip, and where the clip is configured to couple with an edge feature of a PV module to secure the PV module to the roofing panel.

The present disclosure provides junction boxes for use with roof-mounted photovoltaic (PV) modules. The junction boxes may include a housing having a plurality of sides, a bottom having an aperture, and a top edge having a top opening, where the top edge has a lip disposed around the top edge and projecting upward from the top edge. The junction boxes may further include a lid removably coupled to the top edge of the housing and a seal disposed on an outer surface of the bottom of the housing.

There is provided a cladding member (13) formed of a supporting body portion (67) having mounts (54) and a head portion (12), and an absorber surface portion (70) having a peripheral boundary wall (71) defining a recess into which a solar cell array (removed in this view for clarity) is bonded. The supporting (67) and absorber surface (70) body portions are pressure moulded from polyvinyl ester/glassfibre (30%)/fire retardant (40%)/pigment sheet moulding compound. Complementary bonding portions (72) form a glue line in assembly and have complementary water passages (73) defined therebetween. The bonding portions (72) contrive a generally sinusoidal glue space (74) that is longer that the transverse sectional dimension of the boding portions (72), cooperating with the adhesive system to resist water pressure in the passages (73).

A system includes a first torque tube with a weld seam. A mounting rail includes a cutout portion with a weld seam alignment slot. The first torque tube is configured for placement in the cutout portion. The weld seam of the first torque tube is configured for placement within the weld seam alignment slot.

The present invention provides a boltless module mounting system and a method of installing a boltless module. The system includes at least one module frame containing a module laminate, at least one support structure having support rails, and multiple boltless mounting components. The mounting components attach the module frame to the support rails. The present invention also provides a boltless module mounting system including at least one module having posts and at least one support structure with support rails. The support rails have receiving slots with a receiving hole and two or more slide slots. The posts interlock with the receiving slots. The method includes aligning multiple boltless connectors, lowering a boltless module frame onto a support structure, and sliding the frame to interlock the boltless connectors.

A rail assembly (530) includes a rail (540) and an adapter (640). The adapter (640) may be slidably interconnected with the rail (540) via a first rail channel (604a) on a first rail side (600a) of the rail (540), and may also be slidably interconnected with the rail (540) via a second rail channel (604b) on a second rail side (600b) of the rail (540). The adapter (640) may be inverted (whether installed via the first rail channel (604a) or the second rail channel (604b)) between two different orientations that dispose a mounting flange (670) at different elevations to accommodate two different mounting configurations.