A modular box assembly includes a box defining a box cavity within the box, the box further defining a top end and a bottom end, the top end defining a box opening connected to the box cavity, the box including a side panel extending from the top end to the bottom end; a shoulder attached to the side panel, the shoulder extending inward from the side panel and into the box cavity, the shoulder including a first sub-shoulder and a second sub-shoulder, the first sub-shoulder, the second sub-shoulder, and the side panel defining a shoulder channel; and an inner box disposed in the box cavity, the inner box including a channel tab, the channel tab frictionally engaging the shoulder channel to secure and suspend the inner box within the box cavity between the top end and the bottom end.

A modular box assembly includes a box defining a box cavity within the box, the box further defining a top end and a bottom end, the top end defining a box opening connected to the box cavity, the box including a side panel extending from the top end to the bottom end; a shoulder attached to the side panel, the shoulder extending inward from the side panel and into the box cavity, the shoulder including a first sub-shoulder and a second sub-shoulder, the first sub-shoulder, the second sub-shoulder, and the side panel defining a shoulder channel; and an inner box disposed in the box cavity, the inner box including a channel tab, the channel tab frictionally engaging the shoulder channel to secure and suspend the inner box within the box cavity between the top end and the bottom end.

A box assembly includes a box defining a box cavity within the box; and at least one insulated panel disposed within the box cavity, the at least one insulated panel including at least one board and at least one insulation batt, the at least one board laminated to the at least one insulation batt, the at least one insulated panel configured to at least partially insulate the box cavity.

An evaporative cooling device including a combination of insulative surfaces and evaporative surfaces that may hold and cool contents with walls that are made of semipermeable materials. The evaporative surfaces store and facilitate the evaporation of a liquid to cool the interior of the evaporative cooling device while the insulative surfaces limit heat transfer in or out of the evaporative cooling device from air, sunlight or the ground. The evaporative cooling device is further capable of holding a variety of products at a temperature below ambient environmental temperature, assuming less than 100% humidity. Moreover, the evaporative cooling device may be designed to be lightweight and collapsible for easy transport and storage.

Systems and methods for a collapsible shipping cooler are described herein. The shipping cooler can be changeable between an expanded configuration and a collapsed configuration. The shipping cooler can comprise a base, a collapsible insulation assembly positioned partially within the base, a collapsible body coupled to the base, at least one divider configured to couple to the collapsible body, and a lid coupled to the collapsible body opposite the base. The collapsible insulation assembly can comprise a set of insulation walls that are at least partially movable and an inner chamber within the set of insulated walls. The collapsible body can be positioned around a portion of the collapsible insulation assembly when in the expanded configuration. The at least one divider can removably couple to one or more insulated walls of the set of insulated walls of the collapsible insulation assembly when the shipping cooler is in the expanded configuration.

A modular box assembly includes a box; a first thermal liner constructed of a first length of pre-laminated material, the pre-laminated material comprising an insulation batt in facing contact with a first sheet and with a second sheet, the first thermal liner defining three first liner panels; and a second thermal liner constructed of a second length of the pre-laminated material, the second thermal liner defining three second liner panels. A bottom box panel is covered by one of a first liner panel not covering any side box panel and a second liner panel not covering any side box panel. The insulation batt is formed from a mixture of reinforcement fibers and thermoplastic binder fibers, the reinforcement fibers comprising one of natural fibers, recycled cardboard, and a mixture of recycled cardboard and paper fibers.

A modular box assembly includes a box, a box cavity defined within the box, the box defining a top end and a bottom end, the top end defining a box opening to the box cavity, the box includes a side panel extending from the top end to the bottom end; a shoulder attached to the side panel, the shoulder extending inward from the side panel and into the box cavity, the shoulder comprising a first sub-shoulder and a second sub-shoulder, the first sub-shoulder, the second sub-shoulder, and the side panel defining a shoulder channel; and a support bracket comprising a channel tab and a support shelf, the channel tab positioned within the shoulder channel, the channel tab frictionally engaging the first sub-shoulder and the second sub-shoulder to secure the support bracket within the shoulder channel, the support shelf extending into the box cavity.

A reusable, substantially airtight, and insulated container system, assembly and method include detachable assembled top, side, and bottom panels to enclose a plurality of pallets of chilled, perishable products for transport. The top panel includes a plurality of pouches positioned within horizontal chambers within the inside top panel surface. Hook and loop closures secure and seal the panel assemblies. Thermoplastic polyurethane nylon fabric panel inner and outer surfaces are bonded to an internal insulation layer with thermal-welded edges. The system, assembly, and method include internal temperature control elements for a real time thermostatically controlled container environment protecting chilled products housed within the cover assembly during transport. An embodiment of the cover assembly is configured to a standard LD-7 air transport container base pallet, providing a thermostatically controlled container environment of approximately 745 cubic feet. The assembled top, side, and bottom panels are collapsible for easy storage and transport when not in use.

A portable insulated storage container includes an insulated body having an internal cavity for storing one or more items and an insulated lid. The insulated body includes a base, first and second opposing end panels, and first and second opposing side panels. The first and second opposing end panels are each configured to move between a first vertical orientation and a second horizontal orientation. Each of the first and second opposing side panels includes an upper portion connected to a lower portion by a hinge. The insulated lid configured to engage the insulated body to close the internal cavity.

A method of manufacturing a modular box assembly comprises constructing an insulation batt by combining thermoplastic binder fibers and reinforcement fibers in a fibrous web and heating the batt to a temperature exceeding a glass transition temperature of the thermoplastic binder fibers and melting of the thermoplastic binder fibers. Pre-laminated material is constructed by attaching a first sheet in facing contact with the insulation batt and attaching a second sheet in facing contact with the insulation batt opposite the first sheet. The pre-laminated material is cut to size to define first and second laminated members. Portions of the laminated member are folded to form first and second thermal liners. The first and second thermal liners are positioned in a box cavity defined by a box such that the first thermal liner and the second thermal liner together form an insulated cavity within the box cavity.