A method and apparatus for purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system can include passing air through a first adsorber of the PPU to purify the air for operation of the ASU system while it is at or below a first pre-selected operational capacity. In response to the operational capacity of the ASU system needing to be increased to a level above the first pre-selected operational capacity threshold, a second adsorber can be brought on-line in parallel with the first adsorber or in series with the first adsorber to provide improved purification capacity to account for the increased demand for purification capacity resulting from the increased operational capacity of the ASU system. This second adsorber can be different from the first adsorber (e.g. different in size, adsorption capacity for impurities within air, and/or configuration, etc.).

One object of the present invention is to provide a multistage bath condenser-reboiler capable of suppressing a decrease in condensation efficiency and making it compact. The present invention provides a multistage bath condenser-reboiler, including: a heat exchange core including a heat exchange section formed by adjacently stacking an evaporation passage through which liquid to be evaporated flows, and which is partitioned into a plurality of stages, and a condensation passage through which gas is condensed by heat exchange with the liquid; a liquid reservoir which is configured to store liquid which is supplied into the evaporation passage or flowed out from the evaporation passage; and a liquid communication passage which is configured to flow the liquid in the liquid reservoir from an upper liquid reservoir into a lower liquid reservoir; and the liquid reservoir is provided for each evaporation passage partitioned into the plurality of stages on at least one side surface in a width direction of the heat exchanger core, which is orthogonal to a stacking direction of the condensation passage and the evaporation passage, wherein the condensation passage is divided at least two stages, and wherein the multistage bath condenser-reboiler further comprises: a gas header which is provided at the top of each stage of the condensation passage to supply the gas into the condensation passage of each stage; condensation inlet flow channels which introduce the gas supplied in the gas header into the condensation passage; a liquid header which is provided at the bottom of each stage of the condensation passage, and collects liquid generated by condensation of the gas in the condensation passage, and condensation outlet flow channels which flow out the liquid generated by condensation into the liquid header.

A method for cryogenic separation of air uses an air separation plant, wherein, in a mass transfer column, a liquid first fluid and a gaseous second fluid are subjected to mass transfer with one another. A gaseous third fluid is removed from the column and is at least partly discharged from the air separation plant. A liquid fourth fluid is removed from the column and is at least partly fed into a low-pressure column. The first fluid is formed using at least a part of an oxygen-rich liquid removed from the low-pressure column. The second fluid is formed using an oxygen-enriched liquid removed from a high-pressure column. The oxygen-enriched liquid removed from the high-pressure column and bottom liquid of the mass transfer column are mixed and partly evaporated in a condenser-evaporator. A liquid fifth fluid is removed from the mass transfer column between a feed point for the first fluid and a feed point for the oxygen-enriched liquid, and is at least partly fed into the low-pressure column. The fifth fluid or a fraction thereof is fed into the low-pressure column below the fourth fluid or a fraction thereof.

According to the present invention, a method for cryogenic separation of air using an air separation unit comprising a rectification column is provided. Feed air is compressed, cooled and rectified in the rectification column obtaining an overhead gas, wherein a part of the overhead gas of the rectification column is condensed using fluid withdrawn from the rectification column, wherein the condensed overhead gas is used at least in part as a liquid reflux to the rectification column, wherein a first part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, compressed and reintroduced into the rectification column, and wherein a second part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, expanded and withdrawn from the air separation unit.

A system includes a heat exchanger including a first inlet for receiving a first pressurized gas stream and a first outlet for outputting a chilled gas stream produced by the heat exchanger cooling the first pressurized gas stream. The system also includes a turbo expander connected to the first outlet of the heat exchanger for receiving the chilled gas stream from the heat exchanger and producing a partially liquified gas stream, the partially liquified gas stream comprising vapors and LNG. The system further includes at least one separator connected to the turbo expander, wherein the partially liquified gas stream is fed into the at least one separator, and the at least one separator separates the vapors from the LNG.

An air separation apparatus and process, which produces gaseous oxygen and/or nitrogen products at an elevated pressure through internal compression of respective liquid products, are disclosed. Split-core main heat exchangers are employed to warm up product streams generated in an air rectification unit against 1) a main feed air stream in the low-pressure heat exchanger and 2) at least one boosted pressure air stream in the high-pressure exchanger. Because the boosted pressure air stream is at a higher pressure and temperature than the main feed air stream, after separate heat exchange in the split main heat exchangers, the subsidiary waste nitrogen stream exiting the high-pressure heat exchanger is also warmer than the subsidiary waste nitrogen stream exiting the low-pressure heat exchanger. The warmer waste nitrogen stream is fed into the air purification unit for regeneration purposes and the cooler waste nitrogen stream is introduced into the nitrogen water tower to perform cooling duty. The two subsidiary waste nitrogen streams are also connected on the warm side of the main heat exchangers to allow flexible distribution of the flow.

An engine-driven cryogenic cooling system for an aircraft includes a first air cycle machine, a second air cycle machine, and a means for condensing a chilled air stream into liquid air for an aircraft use. The first air cycle machine includes a plurality of components operably coupled to a gearbox of a gas turbine engine and configured to produce a cooling air stream based on a first engine bleed source of the gas turbine engine. The second air cycle machine is operable to output the chilled air stream at a cryogenic temperature based on a second engine bleed source cooled by the cooling air stream of the first air cycle machine.

An apparatus for producing product nitrogen gas and product argon, comprising: a first rectification column into which raw air is introduced; a second rectification column from which product nitrogen gas is drawn; a third rectification column from which product argon gas is drawn; and a first condenser configured to perform heat exchange between a gas accumulated in a column top portion of the first rectification column, and a liquid accumulated in a column bottom portion of the second rectification column, wherein an intermediate portion gas containing nitrogen is drawn from an intermediate portion of the second rectification column and merged with a condenser gas drawn from the first condenser. The merged gases are expanded and cooled by means of an expansion turbine whereby the cold thereof is utilized.

A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

The present disclosure provides an energy-efficient process for preparing nitrogen and oxygen for a glass melting furnace. A device required by the process includes a filter, a turbine air compressor, an air pre-cooling unit, alternately used molecular sieve adsorbers, an electric heater, a main heat exchanger, a rectifying tower I, a main condenser-evaporator I, a rectifying tower II, a main condenser-evaporator II, a rectifying tower III, a main condenser-evaporator III, a supercooler, an expander I and an expander II. The three rectifying towers are used to prepare a low-pressure nitrogen product and an oxygen product with a certain pressure at the same time. The oxygen product with a certain pressure is used for oxygen-enriched combustion for the glass melting furnace, and the low-pressure nitrogen product is used as shielding gas of a tin bath.