A three-dimensional printed metal component for a lubricated system is provided. The metal component includes a three-dimensional printed metal body formed of a plurality of metal layers of a first metal and having a contact surface configured to movingly contact another component of the lubricated system. The metal component further includes at least one first three-dimensional printed wear-identifying layer of a material different from the first metal embedded in the metal body at a predetermined depth, a predetermined distance from an outer surface portion of the contact surface. The predetermined distance defines a predetermined wear state of the contact surface associated with replacement of the metal component.

The invention relates to methods and to devices for a melting furnace, or for the conveying ones of the product to be melted, having an infinite life (furnace campaign). The same is achieved by means of the continuous/periodic, e.g. cyclic, exchange, in the optimum case, of all of the components surrounding the furnace interior/melting space, or surrounding the conveying lines, in that the components can be arranged/placed next to each other in a modular manner and that said components move in a certain direction while new individual parts are added at one of the free ends of the respective assembly and while worn/used individual parts are removed at the other free end of the respective assembly. For this purpose the individual components are held and/or moved by suitable receptacles, wherein the furnace interior/melting chamber remains stationary.

A fluidized bed system having a containment vessel, a precast and predried monolithic refractory floor module positioned in the vessel, and a plurality of precast and predried monolithic refractory wall modules stacked within the vessel. The plurality of wall modules includes a first wall module is positioned on the floor module, wherein the floor module and the first wall module have interlocking surfaces, and wall modules adjacent to one another have interlocking surfaces. A method for assembling a fluidized bed reactor is also provided.

A method of constructing a shaft furnace is provided, as well as an assembly and a fixation structure therefor. The method comprises the steps of providing on a first position a furnace segment comprising a ring wall extending along a central axis, and transporting the segment to a second position and operably attaching the segment there to one or more further blast furnace portions. The method further comprises that during said transporting the segment to the second position the segment comprises at least one fixation structure comprising a plurality of tensioned tensile members attached to the wall determining a shape of the segment.

The invention relates to methods and devices for melting furnaces, conveying paths and conveying means for the melt, the melt product and for any type of discharges from a melting furnace and transportation means for the melt, with an extended service life, which in the case of a complete screen, that is to say in the optimum situation, may also be infinite, and/or with increased purity of the melt. This is achieved by the pushing-through or rotating-through of screens, clinkers, coatings, linings, etc., that is to say solid materials which are situated between the melt or melt product or the discharges and the materials situated behind the same which counteract the pressure of the melt, of the melt product or the discharges, for example walls. Here, new pieces of the screens etc. may be added at one free end, and used or worn pieces of the screens can be removed or withdrawn at another free end.

A smelting ladle includes a housing, a circulating working layer, a consumable working layer, and a permanent layer. The permanent layer is masoned or casted on an inner wall of the housing, the circulating working layer is casted on an inner wall of the permanent layer, and the consumable working layer is masoned on an inner wall of the circulating working layer.

Refractory components (e.g. crown or rider arches associated with a refractory structure such as coke ovens, glass furnaces, regenerators and the like) are provided by multiple refractory members bonded to one another by a bonding agent to form an integral self-supporting structure.

A hold down mechanism for releasably securing a refractory lining to a furnace. The hold down mechanism can comprise plate segments that form a composite plate. The plate segments can comprise a first plate segment structured to articulate relative to a second plate segment. Furthermore, a gap in the hold down mechanism can be structured to adjust in response to a thermal condition of the composite plate, such as thermal expansion or thermal contraction of at least one plate segment. The composite plate can also comprise an articulation plate pivotally coupled to at least one of the first plate segment and the second plate segment via a pivot and/or a slot and pin engagement. The composite plate can further comprise a third plate segment and a second articulation plate pivotally coupled to at least one of the second plate segment and the third plate segment.

A smelting ladle and a method for improving use efficiency thereof. The smelting ladle includes a housing, a working layer, and a permanent layer. The method includes: 1) rebuilding the working layer to have an outer layer and an inner layer, the inner layer being a consumable working layer which contacts with molten steel and steel slag, and the outer layer being a circulating working layer which contacts with the permanent layer or directly contacts with the housing; 2) allowing the smelting ladle to work, when the thickness of the consumable working layer is reduced to be between 0 and 20 mm, removing a residue of the consumable working layer and masoning a new consumable working layer for the smelting ladle; and 3) repeating 2) until the circulating working layer reaches a designed service life thereof, and casting a new circulating working layer for the smelting ladle.

The invention relates to a wear indicator (display) in a compound system made of fireproof (refractory) ceramic bricks.