A baffle for a thermal transfer device can include a body having a multiple first apertures that traverse therethrough, where each first aperture has a first outer perimeter that includes a first base shape and at least one first protrusion extending from the first base shape. Each of the first apertures is configured to receive a tube. The first base shape of each first aperture has a first shape and a first size that is configured to be substantially the same as the first shape and the first size of an end of a tube.

A heat exchanger includes a heat exchange tube including a bent section, and first and second sections. The bent section includes a section to be bent before bending, and the section to be bent includes a protruding section. A plane parallel to a length direction of a first header and parallel to a length direction of the first section, and also perpendicular to a width direction of the first section is a first plane before the bent section is bent. In the first plane, a minimum distance from a projection line of a first side edge of the protruding section to a projection line of a first side edge of the first section is H, and a minimum distance from the projection line of the first side edge of the first section to the projection line of the first side edge of another adjacent first section is L, and H≥L.

A tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity. The inner surface can be non-cylindrical. The cavity can be configured to receive a fluid that flows continuously along a length of the at least one wall.

A baffle for a thermal transfer device can include a body having a multiple first apertures that traverse therethrough, where each first aperture has a first outer perimeter that includes a first base shape and at least one first protrusion extending from the first base shape. Each of the first apertures is configured to receive a tube. The first base shape of each first aperture has a first shape and a first size that is configured to be substantially the same as the first shape and the first size of an end of a tube.

A heat exchanger includes a body portion and a pair of end plates at least partially forming an enclosure with the body portion. A plurality of tubes extend through at least one of the body portion and the pair of end plates. At least one tube sheet includes a plurality of openings with a corresponding one of the plurality of tubes located in one of the plurality of openings. The tube sheet is made of a material which expands in the presence of refrigerant.

Disclosed is a combined core microchannel heat exchanger comprising a first plurality of microchannel tubes extended between, and in fluid communication with, a first inlet header and a first outlet header arranged in a first fluid circuit, a second plurality of microchannel tubes extended between, and in fluid communication with, a second inlet header and a second outlet header arranged in a second fluid circuit, wherein the first fluid circuit is fluidly isolated from the second fluid circuit and a microchannel tube of the second plurality of microchannel tubes is interleaved adjacent to microchannel tubes of the first plurality of microchannel tubes, and a plurality of fins disposed between the microchannel tube of the second plurality of microchannel tubes and the first plurality of microchannel tubes.

A heat exchanger includes a sensor grid with sensor leads extending through tube restraints for heat exchange tubes in the heat exchanger. The tube restraint includes a body having a plurality of tube openings defined therein with each tube opening receiving one heat exchange tube of the set of heat exchange tubes therethrough. The body also includes a sensor lead opening defined therein to receive a sensor lead therethrough. Each tube opening has a larger dimension than the sensor lead opening. The sensor grid is installed during manufacture rather than in the field, allowing the sensor grid to be on outermost and inner sets of heat exchange tubes in the heat exchanger.

A diffuser plate for a thermal transfer device can include a body having a number of first apertures and a second aperture that traverse therethrough, where the first apertures are asymmetrically arranged with respect to the second aperture. The first apertures can have a first shape and a first size, and where the first apertures are configured to receive a plurality of tubes. The second aperture has a second size, where the second size is larger than the first size.

A heat exchanger includes a first channel with at least one first wall for porting a first fluid and a second channel with at least one second wall for porting a second fluid. The heat exchanger includes a barrier chamber located between the at least one first wall and the at least one second wall such that a rupture of one of the at least one first wall and the at least one second wall does not result in mixing of the first fluid and the second fluid. The heat exchanger includes a support member that extends between the at least one first wall and the at least one second wall.

Embodiments of the present disclosure relate to a vapor compression system that includes a refrigerant loop, a compressor disposed along the refrigerant loop and configured to circulate refrigerant through the refrigerant loop, a condenser disposed downstream of the compressor along the refrigerant loop and configured to condense vapor refrigerant to liquid refrigerant, a subcooler coupled to the condenser, where the subcooler is external of a shell of the condenser, and where the subcooler is configured to receive the liquid refrigerant from the condenser and to cool the liquid refrigerant to subcooled refrigerant, and an evaporator disposed downstream of the subcooler along the refrigerant loop and configured to evaporate the subcooled refrigerant to the vapor refrigerant.