A method for generating material test samples for conducting material tests of a legacy steam turbine rotor having an inter-blade region rotor surface, and an inlet region rotor surface adjoining the inter-blade region rotor surface. The method includes forming an annular ring of rotor material in the sample area and forming a material test sample from a portion of the annular ring. Also described is a legacy steam turbine rotor including an inter-blade region rotor surface, and an inlet region rotor surface adjoining the inter-blade region rotor surface. The steam turbine rotor having a groove formed therein, and wherein the groove is machined to enable removal of material from the steam turbine rotor to form samples configured to enable at least one of conducting material property tests and operating the improved legacy steam turbine rotor at an expanded thermal stress compared to the legacy steam turbine rotor.

A radial turbine rotor associated with an engine includes a disk, and a plurality of blades spaced apart about a perimeter of the disk. Each blade includes a forward end, an aft end and a root. The radial turbine rotor includes a plurality of sectors, with each sector coupled to the root of a respective blade of the plurality of blades. Each sector of the plurality of sectors defines a first surface configured to contact a working fluid and a second surface configured to be coupled to the disk, and each sector of the plurality of sectors defines at least one pocket between the first surface and the second surface proximate the forward end that extends toward the aft end. The radial turbine rotor includes a feather seal slot defined between adjacent sectors of the plurality of sectors proximate the first surface.

Embodiments of bladed rotors and methods for manufacturing bladed rotors are provided herein. The method for manufacturing bladed rotors includes providing a workpiece including a first rotor blade segment. The first rotor blade segment includes a first platform portion on a radially outward end portion of the first rotor blade segment. Further, the method includes forming a second rotor blade segment, by additive manufacturing, removing a side portion of the first platform portion, and removing a side portion of the second rotor blade segment, whereby a second platform portion remains on a radially outward end portion of the second rotor blade segment.

The invention relates to a blade of a fan of a turbomachine, comprising a structure made from composite material, including a fibrous reinforcement obtained by means of the three-dimensional weaving of strands and a matrix in which the fibrous reinforcement is embedded,—the fibrous reinforcement comprising a first portion forming the leading edge and a second portion forming all or part of the trailing edge,—the strands of the fibrous reinforcement comprising first strands having a predetermined elongation at break and second strands having an elongation at break higher than that of the first strands, the first portion comprising all or some of the first strands while the second portion comprises all or some of the second strands.

A method for manufacturing a blade in composite material with added metal leading edge for gas turbine aeroengine, the method including producing a batch of plurality of blade bodies in composite material; creating a digital model of a blade body from a blade in the batch of plurality of blade bodies; creating a digital model of a theoretical final blade including a leading edge; generating a digital model of a leading edge from the digital model of a blade body and final blade model; manufacturing at least one leading edge via additive manufacturing from the generated leading edge digital model; bonding each manufactured leading edge onto a blade body from the batch of plurality of blade bodies.

A gas turbine engine component includes a component wall that has an exterior core gaspath side and an opposed interior side. The component wall is formed of a ceramic matrix composite that includes a plurality of fiber plies disposed in a ceramic matrix. The component wall includes a corner that connects first and second wall sections. The fiber plies extend continuously through the first wall section, the corner, and the second wall section. The fiber plies are in a stacked contiguous arrangement in the first and second wall sections and at least some of the fiber plies separate from one another in the corner to define one or more void pockets there between.

The invention refers to a blade for a turbomachine comprising a shroud which is positioned on a tip side of the blade having an outer surface having at least one circumferential web arranged thereon, at least one pocket recessed in the outer surface and a hardfacing provided on at least one edge of the shroud wherein a pocket recessed in the outer surface is arranged adjacent to the hardfacing and a side face of the pocket joins the supporting wall with a radius corresponding at least to the length of the shorter extension of the supporting wall and at most to 1.5 times the length of the larger extension of the supporting wall.

A method of forming a gas turbine engine component, the method including forming a plurality of cooling apertures in a preform structure of the component, the plurality of cooling apertures of the preform structure comprising a first cooling aperture and a second cooling aperture, wherein cross-sectional shapes of the first and second cooling apertures of the preform structure are different from one another, as measured in a same relative plane; and applying a coating to at least a portion of the preform structure to form the component, wherein a cross-sectional shape of the first and second cooling apertures of the component are approximately the same as one another, as measured in the same relative plane.

A method for forming a blade for a gas turbine engine may include forming a suction side sheath and a pressure side sheath, a first cavity and a second cavity established on opposed sides of a rib, forming a structural core configured for positioning in an interior section of the blade between the suction side sheath and the pressure side sheath, the structural core including a first core member, a second core member and a root interconnecting the first and second core members, assembling the suction side sheath and the pressure side sheath with the structural core such that the first core member is positioned in the first cavity and such that the second core member is positioned in the second cavity, and securing the suction side sheath to the pressure side sheath to form the blade.

A vane assembly includes an airfoil extending from a platform. The platform has a flange that extends radially outward and circumferentially across the platform. A vane cover is arranged adjacent the platform that defines an impingement gap between the platform and the vane cover. The vane cover has a wall that defines a slot. The flange is arranged at least partially within the slot.