An airfoil assembly includes an airfoil fairing, a spar, a seal plate, and a seal. The airfoil fairing has a fairing platform and a hollow airfoil section that extends from the fairing platform. The spar has a spar leg that extends in the hollow airfoil section. The spar leg defines a spar leg periphery. The seal plate is secured with the fairing platform. The seal plate has an opening, and the opening has an opening periphery that is complementary to the spar leg periphery. The spar leg extends through the opening. The seal is between the seal plate and the spar leg. The seal seals around the spar leg periphery.

A gas turbine engine includes a fan mounted to rotate about a main longitudinal axis; an engine core, including a compressor, a combustor, and turbine coupled to the compressor through a shaft; and reduction gearbox; wherein the compressor includes a plurality of stages, each stage including a respective rotor and stator, a first stage of the plurality of stages being arranged at an inlet and including a first rotor with a plurality of blades; each blade extending chordwise from a leading edge to a trailing edge, and from root to tip for a span height, wherein 0% of the span height corresponds to the root and 100% of span height corresponds to tip; wherein a ratio of a leading edge radius of each of the plurality of first rotor blades at 0% span height to a minimum leading edge radius is comprised between 1 and 1.50.

A structure adapted to traverse a fluid environment exerting an ambient fluid pressure is provided. The structure includes an elongate body extending from a root to a wingtip and encapsulating at least one interior volume containing an interior fluid exerting an interior fluid pressure that is different from the ambient fluid pressure. A method of retrofitting a structure adapted to traverse a fluid environment exerting an ambient fluid pressure, the structure comprising an elongate body extending from a root to a wingtip and having at least one interior volume is also provided. The method includes sealing the elongate body to encapsulate the at least one interior volume containing an interior fluid; associating at least one valve with the at least one interior volume; and modifying interior fluid content via the at least one valve to produce an interior fluid pressure that is different from the ambient fluid pressure.

A stator vane of a turbine of a gas turbine engine, including an outer platform and an inner platform between which there extends an outer wall forming an outer skin, wherein it includes an inner wall, forming an inner skin, facing the outer wall so as to define an inter-skin cavity between the outer wall and the inner wall, the inner wall including a plurality of cooling orifices for impingement cooling of the outer wall, the outer wall and inner wall being produced by additive manufacturing.

According to the present teachings, an aircraft engine configured to controllably shed ice during icing conditions is presented. The engine has a member operating at a first angular velocity having a surface divided into a first ice accumulating surface configured to collect ice, and a first shadow surface configured to resist the collection of ice. A first flange is disposed between the first ice accumulating surface and the first shadow surface.

A method of fabricating an airfoil fairing for a vane arc segment includes providing a mandrel that necks down through a mandrel neck portion, providing fiber plies around the mandrel to form a tube that defines at least a portion of an airfoil profile of an airfoil section of an airfoil fairing, the fiber plies following the mandrel neck portion such that the tube has a corresponding tube neck portion that necks down to a collar, and removing the mandrel from the tube.

A composite platform for an aircraft turbine engine fan includes a wall of elongate shape that is configured to extend between two fan blades. The wall has an aerodynamic external face and an internal face on which is disposed a fixing tab configured to be fixed to a fan disc. A method for manufacturing the composite platform includes the steps of: a) producing a preform by three-dimensionally weaving of fibers, b) unbinding some of the fibers of the preform to detach at least one longitudinal layer of fibers from the rest of the preform, c) inserting a metal reinforcement between this layer and the rest of the preform, and d) injecting a resin into the preform so as to form said wall and secure the reinforcement to this wall.

A method of repairing a composite blade. The composite blade includes a metal work bonded to a composite part through an adhesive layer. The method includes determining a locally damaged portion of the metal work, and removing a bullet portion corresponding to the locally damaged portion. The method further includes detaching, debonding, and removing a first wing portion from the composite part to obtain a first exposed surface portion. The method further includes detaching, debonding, and removing a second wing portion from the composite part to obtain a second exposed surface portion. The method further includes reconditioning the first and second exposed surface portions to obtain first and second reconditioned surface portions, respectively, and applying first and second adhesive layers to the first and second reconditioned surface portions respectively. The method further includes bonding a metal work patch to the first and second adhesive layers.

A multi-material vane includes an airfoil extending longitudinally between a leading edge and a trailing edge. The airfoil extends spanwise between an inner end and an outer end. The airfoil extends laterally between a first side and a second side. The airfoil includes a base section, a first side section, a second side section and a sheath. The base section extends along the span line between the inner end and the outer end. The base section is laterally between the first side section and the second side section. The first side section is connected to the base section and partially forms the first side of the airfoil. The second side section is connected to the base section and partially forms the second side of the airfoil. The sheath at least partially forming an edge of the airfoil. The edge is the leading edge or the trailing edge of the airfoil.

Rotor blades, vibrational dampening elements, and methods are provided. A rotor blade includes a platform, a shank extending radially inward from the platform, and an airfoil extending radially outward from the platform. One or more fluid chambers are defined within the rotor blade. Glass is disposed within each fluid chamber of the one or more fluid chambers. A mass is disposed within each fluid chamber of the one or more fluid chambers. The mass is movable within the glass relative to the airfoil.