An auxiliary system with purge control automatically supplies diesel exhaust fluid (DEF) to an onboard DEF tank of a diesel engine to enable prolonged unattended operation. The system includes an auxiliary DEF tank, an auxiliary DEF supply line, a controller, a pump, an air inlet, and a three-way valve configured to switch the pump inlet between the auxiliary DEF tank and air. In response to low-level DEF, the pump delivers DEF through the supply line to replenish the onboard DEF tank. The controller may automatically calculate onboard DEF tank volume based on the delivered volume of DEF, and DEF level data received from an ECM, to enable replenishment control regardless of engine make and model. In response to high-level DEF, engine stoppage, or other system fault, the controller switches the valve to air and runs the pump for a predetermined time to purge DEF from the supply line. The auxiliary system may be skid-mounted, portable, and configured to supply DEF to multiple diesel engines.

An auxiliary system automatically supplies diesel exhaust fluid (DEF) to a diesel engine onboard DEF tank to enable prolonged unattended operation. The system includes an auxiliary DEF tank and supply line, a controller, pump, air inlet, and three-way valve configured to switch the pump inlet between the auxiliary DEF tank and air. In response to low-level DEF, the pump delivers DEF to replenish the onboard DEF tank. The controller calculates onboard DEF tank volume based on the delivered volume of DEF, and DEF level data received from an ECM, to enable replenishment control regardless of engine make and model. In response to high-level DEF, engine stoppage, or system fault, the controller switches the pump inlet to air and runs the pump to purge DEF from the supply line. The auxiliary system may be skid-mounted, portable, and configured to supply DEF to multiple diesel engines.

An exhaust control system of a vehicle includes a fuel injector configured to inject fuel into a combustion chamber of a burner of an exhaust system upstream of a selective catalytic reduction (SCR) catalyst; an air pump configured to pump air into the combustion chamber of the burner; a spark plug configured to ignite an air/fuel mixture within the combustion chamber of the burner; a fuel control module configured to, while an engine is off before an engine startup, selectively actuate the fuel injector and begin fuel injection; a pump control module configured to, while the engine is off before the engine startup, selectively turn on the air pump; and a spark control module configured to, while the engine is off and before the engine startup, selectively apply power to the spark plug and begin providing spark.

A fluid filling system for filling a tank from a source of fluid. The system is particularly beneficial for filling a DEF tank. The system has a pump connected to a fluid source, such as DEF. A fill hose has a proximal end and a distal end. The proximal end is connected to the pump. The distal end includes at least one first sensor mounted adjacent the distal end. The distal end is adapted for insertion into the tank. A CPU is operatively connected to the first sensor and the pump. The first sensor communicates with the CPU to energize the pump when the sensor fails to sense fluid when the fill hose is inserted into the tank. The CPU deenergizes the pump when the first sensor senses fluid when inserted into the tank. As a result, the fluid filling system continually fills the container through the fill hose.

Methods and systems are provided for estimation of a volume of liquid diesel exhaust fluid (DEF) contained within a DEF tank. In one example, a method for the estimation of the volume of liquid DEF in a DEF tank during DEF freezing conditions may include activating a heater contained within the DEF tank, and then switching estimation of the volume of liquid DEF via a first transfer function to estimation of the volume of liquid DEF via a second transfer function.

A method for controlling the operation of an engine system in a vehicle upon engine start. The engine system includes an engine and an exhaust aftertreatment system having a selective catalyst reduction, SCR, catalyst and a reductant dosing system for providing a reductant to the SCR catalyst. The method comprises: determining the temperature of the SCR catalyst; in response of determining that the temperature of the SCR catalyst is above a predetermined threshold, initiating pressurising of the reductant dosing system towards a predefined operating pressure; performing a preventive action for delaying engine start until the operating pressure of the reductant dosing system is reached.

A system for removing residual reductant from at least one component of a reductant dosing system associated with an aftertreatment system includes a first container disposed in fluid communication with the reductant dosing system. The system also includes a first conduit for providing fluid communication between the first container and the reductant dosing system. Based on a generation of a vacuum within the first container, the first conduit is operative to remove the residual reductant from the at least one component of the reductant dosing system and introduce the residual reductant into the first container.

A delivery device for delivering a medium and for heating the medium to be delivered, having a vehicle pump, an electric motor for driving the vehicle pump and a control unit for controlling the electric motor. For heating the medium in the vehicle pump, the control unit is designed to generate a first alternating electrical current in a conductor winding of the electric motor. This first alternating electrical current induces eddy currents in a component of the delivery device, by which the medium can be heated.

Operating an engine exhaust aftertreatment system includes receiving fluid pressure data of a reductant pump, determining a pump operating state, and comparing a pump health parameter to a prognostic pump failure criterion based upon the determining a pump operating state. Operating an engine exhaust aftertreatment system further includes outputting a pump health alert based upon a difference between the pump health parameter and the prognostic pump failure criterion. Related control logic is also disclosed.

A work vehicle includes an engine, a battery, an exhaust gas purification system or device, and a notification device. The exhaust gas purification system or device is capable of performing a purification process purifying exhaust gas of the engine, and operates with electric power from the battery and performs an end process. The notification device provides notification that the exhaust gas purification system or device is performing the end process or that the end process is completed.