System and methods are described for optimizing exhaust flow rate and temperature during specified operational periods warm-up and keep-warm conditions, by minimizing or maximizing heat flux during those specified operational periods.

An aftertreatment system connected downstream an internal combustion engine arrangement for receiving exhaust gases conveyed from the internal combustion engine arrangement during operation thereof, wherein the aftertreatment system comprises first and second catalytic devices in series, wherein a gap is there between.

A method is provided for ascertaining a NO.sub.x concentration and an NH.sub.3 slip downstream from an SCR catalytic converter of an internal combustion engine of a vehicle. State variables of an internal combustion engine as first input variables and an updated NH.sub.3 fill level of the SCR catalytic converter as a second input variable cooperate with at least one machine learning algorithm or at least one stochastic model. The at least one machine learning algorithm or at least one stochastic model calculates the NO.sub.x concentration and the NH.sub.3 slip downstream from the SCR catalytic converter as a function of the first input variables and the second input variables and output the same as output variables.

The present invention discloses methods and devices for controlling a heated mixer, situated downstream of a Urea-Water Solution (UWS) injector, to reduce NOx emission in an exhaust system from combustion engines, wherein the exhaust system has a Selective Catalytic Reduction (SCR) catalyst situated downstream of the UWS injector and the heated mixer, Methods include: determining a NOx reduction efficiency of the SCR catalyst; evaluating at least one reductant Uniformity Index (UI) based on operating parameters of the exhaust system and a mixer power calculation map; and modifying a mixer temperature of the heated mixer by regulating power to the heated mixer based on at least one reductant UI in order to improve at least one reductant UI and/or improve the NOx reduction efficiency. Alternatively, the method further includes: detecting at least one potential improvement of at least one UI and/or the NOx reduction efficiency based on an increased ammonia mass.

An intelligent electronic device (IED) may monitor wet stack residue buildup of a diesel engine. Once the wet stack residue accumulates to a certain amount, the IED may perform a mitigation procedure. Additionally, tracking wet stack residue buildup may allow an IED to attempt to prevent or reduce accumulation of the wet stack residue. The IED may track an operating power level of the diesel engine to estimate the rate of residue buildup.

Methods and systems are provided for a soot sensor. In one example, a method diverting exhaust gas from a main exhaust passage to a second exhaust passage comprising a soot sensor with a rotatable component configurable to capture soot.

A heating system includes at least one electric heater disposed within the fluid flow system. A control device includes a microprocessor and is configured to determine a temperature of the at least one electric heater based on a model and at least one input from the fluid flow system. The control device is configured to provide power to the at least one electric heater based on the temperature of the at least one electric heater.

A supercharging system includes a charging device having a turbine and a compressor, the compressor having a high speed shaft; a planetary gear set coupled to the high speed shaft and an electric motor, or generator, via a low speed drive shaft; a clutch unit; a power transmission for connecting a crank shaft of the combustion engine to the drive shaft via the clutch unit; at least one sensor to measure at least one physical parameter of the exhaust gases inside, or after having passed, an exhaust gas catalyzer of the internal combustion engine, the at least one sensor being configured to provide an output signal representing a measured value of the at least one physical parameter; and a system control unit to receive the output signal and to control the speed or effect of the electric motor, or generator, based on the output signal. A method is also disclosed.

A control system includes an electric heater disposed within an exhaust fluid flow pathway, and a control device for receiving at least one input selected from the group consisting of temperature readings along the exhaust fluid flow pathway, alternator power/current/voltage, battery power/current/voltage/state of charge, IAT and EAT profiles, mass flow rate of an exhaust fluid flow, NH.sub.3 slip, TCR characteristics of the heater, alternator speed, engine speed, state of aging of an aftertreatment component, state of aging of engine, aging degradation characteristics, a dosing rate and a temperature of DEF, NH.sub.3 storage condition of aftertreatment system, an ambient temperature, and combinations thereof. The control device modulates power to the heater based on the at least one input such that the heater provides different power output as a function of the at least one input and a continuously variable power output during operation of the exhaust system.

During execution of a first purification process of fluctuating a hydrocarbon concentration in exhaust gas flowing into a first catalyst with an amplitude within a prescribed range at a time interval within a prescribed range, when a switch request to a second purification process of purifying NOx in a second catalyst by adding urea water into the exhaust gas is generated, the switch to the second purification process is prohibited on the condition that a current NOx purification rate (a first purification rate R1) is higher than a purification rate (a second purification rate R2) on the assumption that the second purification process is executed, and an HC poisoning recovery stand-by process of reducing an additive amount of hydrocarbon per once in the first purification process is executed so as to reduce a slip amount of hydrocarbon into the downstream of the first catalyst.