An engine system with exhaust gas recirculation includes a combustion engine, a flow mixer, and a turbocharger. An exhaust flow path and a charge air flow path each extend to an inlet of the flow mixer, and a mixed gas flow path extends between the outlet of the flow mixer and an intake manifold of the engine. A charge air heat exchanger is arranged along the charge air flow path to cool the charge air, and a mixed gas heat exchanger is arranged along the mixed gas flow path to cool mixed charge air and recirculated exhaust gas. The exhaust gas recirculation flow path does not extend through any heat exchangers.

A cooling mechanism 10 includes: a cooling circuit 11; and a compressor cooling path 30 branched from the cooling circuit 11 and joined to the cooling circuit 11 after passing through an inside of a compressor 22. The cooling mechanism 10 includes a flow rate adjustment valve 32 configured to control a flow rate of cooling water flowing inside the compressor 22. The flow rate adjustment valve 32 is configured to make the flow rate of the cooling water flowing inside the compressor 22 when a temperature of intake air at an outlet of the compressor 22 is lower than a temperature of the cooling water lower than the flow rate of the cooling water flowing inside the compressor 22 when the temperature of the intake air at the outlet of the compressor 22 becomes equal to or higher than the temperature of the cooling water.

An air intake device includes a supercharger, a connection tube, an intercooler, and an intake manifold. The supercharger is connected to an exhaust port of a cylinder. The intercooler is connected to the supercharger through the connection tube. The intake manifold is connected to the intercooler and an intake port of the cylinder. The intercooler is located above a cylinder head of an engine. The device of the present disclosure features less height space occupation, a short connection tubeline between elements and a compact structure, which is beneficial for an increase of the pressurization response speed and reduction in the cost.

A controller includes a forced-induction-device controlling section, an obtaining section that is configured to repeatedly obtain a temperature of the coolant in the intake-air cooling system, a determining section that is configured to determine whether the temperature obtained by the obtaining section is higher than or equal to a forced-induction limiting control starting temperature. On condition that the temperature of the coolant has risen to a value at which the determining section determines that the temperature obtained by the obtaining section is higher than or equal to the forced-induction limiting control starting temperature, the forced-induction-device controlling section starts a forced-induction limiting control to lower a forced-induction pressure In the forced-induction limiting control, the forced-induction-device controlling section increases an extent of limiting of the forced induction as the temperature obtained by the obtaining section becomes closer to the boiling point.

The present disclosure concerns a charge cooler with an air cooler in a first air path and with a bypass in a second air path which is connected in parallel to the first air path, wherein a thermal insulation is assigned to the bypass which thermally isolates the bypass from the air cooler, wherein the air cooler has a double-walled base body with an outer wall and with an inner wall, wherein the thermal insulation is arranged on the inner wall. The present disclosure also concerns a valve for such a charge cooler, and a turbo-charged internal combustion engine with such a charge cooler, and a motor vehicle with such an internal combustion engine.

A coolant circuit is provided for an internal combustion engine having a compression machine for intake air. The coolant circuit includes a high-temperature circuit and a low temperature circuit. The high-temperature circuit is provided in order to cool the internal combustion engine by way of a coolant radiator and a first coolant pump arranged in the high-temperature circuit. The low-temperature circuit is provided with a second coolant pump in order to cool the intake air compressed by the compression machine by way of an intercooler and in order to cool a coolant of a coolant circuit in a condenser. The high-temperature circuit and the low-temperature circuit are cooling circuits which are separated from each other. The thermal base load of the low-temperature circuit is reduced by this design, whereby the pressure level in the coolant circuit can be reduced resulting positively in a reduction of the energy consumption.

A method includes operating a spark ignition engine and flowing low pressure exhaust gas recirculation (EGR) from an exhaust to an inlet of the spark ignition engine. The method includes interpreting a parameter affecting an operation of the spark ignition engine, and determining a knock index value in response to the parameter. The method further includes reducing a likelihood of engine knock in response to the knock index value exceeding a knock threshold value.

A method for controlling an engine includes the steps of, in response to a transient operating event, determining a first amount of exhaust gas recirculation (EGR) that if provided to an intake of the engine would avoid turbocharger compressor surge in a turbocharger, determining a second amount of EGR that if provided to the intake would avoid turbocharger compressor choke in the turbocharger, and determining a third amount of EGR that if provided to the intake would avoid engine smoking, and adjusting EGR provided to the intake of the engine in accordance with the determined first, second, and third amounts.

An air-guiding component for a charged internal combustion engine has an intercooler provided with coolant connectors that is disposed in a housing of the air-guiding component. The housing has at least two housing parts including a basic housing part. The housing is provided with at least one inlet and at least one outlet for charge air and is further provided with at least one passage for the coolant connectors of the intercooler. The intercooler is arranged between the at least one inlet and the at least one outlet so as to be flowed through by the charge air. The housing has housing walls and at least one of the housing walls has at least one corrugation.

An engine system for a vehicle is described in which a turbocharger adapted to compress intake air is thermally coupled to a charge air cooler device operatively interposing the turbocharger and the engine. The system further includes a reconfigurable cooling system operable in three modes based on the flow of coolant and temperatures detected therein. In particular, the approach may be used to enhance engine warm-up in cold ambient conditions without costly additional devices.