A cylinder liner that is casted in a block and defines a cylinder bore corresponding to one cylinder includes: a cylindrical liner body; a projection part provided so as to include a plurality of projections on an outer peripheral surface of a part of the liner body; and a bore adjacent part formed such that the outer peripheral surface at an upper side end of the liner body is positioned more on an inner side of the liner body than the outer peripheral surface below the upper side end, and the projections are absent on at least a part of the outer peripheral surface at the upper side end, in a predetermined range of the outer peripheral surface of the liner body, which faces another cylinder bore to be adjacent when casted in the block.

A cylinder head housing for a combustion unit, which forms at least two cylinders arranged in-line, having receiving openings for one outlet valve each, which are assigned to the individual cylinders of the combustion unit, comprising exhaust gas channels, which extend from these outlet valve receiving openings and are merged into an exhaust gas outlet channel, and cooling channels having a roof distribution channel which is connected to an injector cooling channel provided for an arrangement above a cylinder and/or having a manifold distribution channel, which extends along the row of outlet valve receiving openings, the manifold distribution channel being connected to a plurality of manifold network channels running along the exhaust gas channels, which are directly or indirectly connected to a manifold collection channel, which extends along the row of outlet valve receiving openings.

Provided are a method of manufacturing an engine, an engine, and a connected cylinder. The method of manufacturing an engine includes at least a fitting step of fitting a connected cylinder to a hollow portion of a cylinder block main body. The connected cylinder is (1) a first connected cylinder including two or more cylinder liners and a connecting portion configured to connect the two or more cylinder liners to each other or (2) a second connected cylinder including a connected cylinder main body portion having two or more cylinder bores and a coating configured to cover an inner peripheral surface of the connected cylinder main body portion in which the cylinder bores are formed. The cylinder block main body has one end side, another end side, and the hollow portion passing through the cylinder block main body from the one end side to the another end side.

A structural frame is provided. The structural frame includes a bottom surface, first and second cylinder block sidewall engaging surfaces, the first and second cylinder block sidewall engaging surfaces positioned above the bottom surface at a height that is above a centerline of a crankshaft support included in a cylinder block when the structural frame is coupled to the cylinder block.

A structural frame is provided. The structural frame includes a bottom surface, first and second cylinder block sidewall engaging surfaces, the first and second cylinder block sidewall engaging surfaces positioned above the bottom surface at a height that is above a centerline of a crankshaft support included in a cylinder block when the structural frame is coupled to the cylinder block.

A tool and a method of forming an engine using the tool are provided. The tool includes an insert and at least one die. The insert is formed by forming an interbore passage between first and second siamesed cylinder liners, casting a lost core, and then casting a metal shell. The insert is positioned into a die of the tool and the engine block is cast. The lost core material may then be removed to provide the cooling jacket. The engine includes a cylinder block with a cooling jacket circumferentially surrounding first and second siamesed cylinder liners intersecting a closed deck face. The cooling jacket has first and second widths in first and second axial sections, respectively. An interbore region of the first and second cylinder liners defines first and second interbore cooling passages spaced apart from the deck face and parallel to one another.

An exemplary forming assembly includes a mold having a cavity to form a component, and an insert having first, second, and third regions. The first region provides a first passageway opening in the component. The second region provides a second passageway opening in the component. The third region provides a passageway in the component. The insert is rotatable from a first position within the passageway to a second position outside the passageway. An exemplary component forming method includes positioning a material around an insert, curing the material to provide a component, and rotating the insert relative to the component from a first position where at least some of the insert is received within a passageway of the component to a second position where the entire insert is outside the passageway.

A tool and a method of forming an engine using the tool are provided. The tool includes an insert and at least one die. The insert is formed by forming an interbore passage between first and second siamesed cylinder liners, casting a lost core, and then casting a metal shell. The insert is positioned into a die of the tool and the engine block is cast. The lost core material may then be removed to provide the cooling jacket. The engine includes a cylinder block with a cooling jacket circumferentially surrounding first and second siamesed cylinder liners intersecting a closed deck face. The cooling jacket has first and second widths in first and second axial sections, respectively. An interbore region of the first and second cylinder liners defines first and second interbore cooling passages spaced apart from the deck face and parallel to one another.

An engine and a method of forming an engine are provided. The engine has a block that defines a cooling jacket extending continuously about an outer perimeter of first and second siamesed cylinders. The block defines a series of head bolt bores intersecting a deck face such that each cylinder is surrounded by four bores. The jacket has a first floor and a second floor. The second floor is offset above the first floor and extends along an intake side of the block between midpoints of the first and second cylinders, respectively. The second floor is configured to decouple a relationship between the cooling jacket and the series of bores for each cylinder and reduce fourth order bore distortion for each cylinder.

A water jacket for a cylinder block may include a first main body formed inside the cylinder block at a first side thereof, and a second main body formed at a second side thereof, and in which coolant flows, a first sub-body formed at an upper portion of the first main body, and a second sub-body formed at an upper portion of the second main body, each of the first and second sub-bodies being connected to an inside of a cylinder head to flow a coolant into an upper portion of the cylinder block and the cylinder head, a first insert member disposed between the first main body and the first sub-body to partition the first main body and the first sub-body, and a second insert member disposed between the second main body and the second sub-body to partition the second main body and the second sub-body.