An assembly, a crankcase, a reciprocating internal combustion engine, and a method for producing a reciprocating internal combustion engine facilitates engine block cleaning after casting, enables current and future residual-soiling standards to be met, and provides a solution to the challenges facing current and future high-performance engines, in particular the load zones head plate and cylinder tube, as well as potential for local improvement to properties in the crankcase in the additional load zones, namely the screw connection connecting the cylinder head and the crankshaft bearing. The assembly includes at least two cylinders and a platelike deck plate connecting them of integral design, wherein the platelike deck plate has a clearance for each cylinder and wherein the assembly can be inserted into or placed upon a crankcase of a reciprocating internal combustion engine, in that at least one coolant guideway is arranged between the cylinders.

An engine block of a diesel engine cast integrally with the cylinder head, with a number of cylinders in line, including an outer wall (21) and a cylinder wall (13) for each cylinder with a first cooling space (22) for a liquid cooling medium and with a second cooling space (25) on top of a cylinder ceiling (14) with openings (15,16) for gas exchange valves, the first cooling space (22) enclosing all the cylinder walls (13) entirely. In order to strengthen and cooling the vulnerable zone at the transition from cylinder wall (13) to cylinder ceiling (14) the first cooling space of adjacent cylinders forms a gap (23) with a width (35) constant or increasing from top to bottom.

A composite cylinder block comprises an inner component defining one or more cylinder bores and main bearing supports of a crankshaft, and an outer component defining an upper crankcase, the inner component being inserted in the outer component, and being rigidly attached thereto. The arrangement provides a comparatively lightweight and rigid cylinder block.

An exemplary forming assembly includes a mold having a cavity to form a component, and an insert having first, second, and third regions. The first region provides a first passageway opening in the component. The second region provides a second passageway opening in the component. The third region provides a passageway in the component. The insert is rotatable from a first position within the passageway to a second position outside the passageway. An exemplary component forming method includes positioning a material around an insert, curing the material to provide a component, and rotating the insert relative to the component from a first position where at least some of the insert is received within a passageway of the component to a second position where the entire insert is outside the passageway.

An engine unit includes an engine body, a crankshaft, and an oil tank. The engine body includes a cylinder unit and a crankcase. The crankshaft is accommodated in the crankcase and extends in the horizontal or substantially horizontal direction. The oil tank is located at a lateral portion of the engine body. The oil tank includes a tank body, a first component, and a second component. The first component is separate from the tank body and is joined to the tank body. The second component is separate from the tank body and is joined to the tank body. A first joint surface between the tank body and the first component extends in a direction different from that of a second joint surface between the tank body and the second component.

A cylinder block assembly for a V-engine is provided. In one example, the cylinder block assembly includes a cylinder block including a plurality of cylinders divided into a first cylinder bank and a second cylinder bank, a valley positioned between the first and second cylinder banks, and a plurality of crankshaft supports. The cylinder block assembly further includes a structural frame including an interior surface coupled to the plurality of crankshaft supports and two top surfaces arranged above the interior surface and on opposing sides of the assembly, where each top surface is coupled to the cylinder block above a top of the plurality of crankshaft supports.

A water jacket for a cylinder block may include a first main body formed inside the cylinder block at a first side thereof, and a second main body formed at a second side thereof, and in which coolant flows, a first sub-body formed at an upper portion of the first main body, and a second sub-body formed at an upper portion of the second main body, each of the first and second sub-bodies being connected to an inside of a cylinder head to flow a coolant into an upper portion of the cylinder block and the cylinder head, a first insert member disposed between the first main body and the first sub-body to partition the first main body and the first sub-body, and a second insert member disposed between the second main body and the second sub-body to partition the second main body and the second sub-body.

A cylinder block is provided. The cylinder block includes a cylinder, two crankshaft supports at a bottom of the cylinder block, a cylinder head engaging surface at a top of the cylinder block, and first and second exterior sidewalls, the first exterior sidewall extending from the cylinder head engaging surface to a first structural frame engaging surface positioned above a centerline of the two crankshaft supports.

A structural frame is provided. The structural frame includes a bottom surface, first and second cylinder block sidewall engaging surfaces, the first and second cylinder block sidewall engaging surfaces positioned above the bottom surface at a height that is above a centerline of a crankshaft support included in a cylinder block when the structural frame is coupled to the cylinder block.

A cylinder block (10) includes an inter-bore flow passage (14) between adjacent bores (12). Each inter-bore flow passage (14) is formed by closing an opening-side groove portion (15) continuous from a cylinder block deck face and a bottom-side groove portion (16) with the use of a lid member (20) made of copper, and the lid member (20 is laser-welded to a groove wall face of the opening-side groove portion (15). Before the laser-welding, the lid member (20) has recesses (26) that are interspersed in a direction, in which a laser beam travels, at any one of connected portions at which the lid member (20 is connected to the groove wall face of the opening-side groove portion (15).