A system for coordinated control of an engine and associated components over various engine-modes of operation. The system may include an engine, one or more components controllable to adjust operation of the diesel engine, and a system controller. The system controller may be connected to the engine and the one or more components. The system controller may include a supervisory controller and one or more component controllers. The supervisory controller may receive system control variable set points and coordinate component control variable set points for the components to achieve the system control variable set points. The component controllers may control operation of the components to achieve the control variable set points for the components by setting manipulated variable set points for the components based on the component control variable set points and a model based non-linear dynamic inversion.

A start-up method for heating a selective catalytic reduction (SCR) module in a hybrid propulsion system of a vehicle. An internal combustion engine is in fluid communication with an exhaust aftertreatment system having an exhaust. An SCR module is disposed in the exhaust passage downstream of the engine and an electric motor. The method includes operating the engine in a start-up mode with a torque restriction on the engine, allowing the SCR module to convert NOx emission; supplying a surplus amount of a reducing agent to the exhaust gas at a position between the engine and the SCR module, the surplus amount of the reducing agent being larger than a required amount of reducing agent for converting NOx emission from the engine; heating said SCR module to a working temperature; and terminating the start-up mode.

A start-up method for heating a selective catalytic reduction (SCR) module in a hybrid propulsion system of a vehicle. An internal combustion engine is in fluid communication with an exhaust aftertreatment system having an exhaust. An SCR module is disposed in the exhaust passage downstream of the engine and an electric motor. The method includes operating the engine in a start-up mode with a torque restriction on the engine, allowing the SCR module to convert NOx emission; supplying a surplus amount of a reducing agent to the exhaust gas at a position between the engine and the SCR module, the surplus amount of the reducing agent being larger than a required amount of reducing agent for converting NOx emission from the engine; heating said SCR module to a working temperature; and terminating the start-up mode.

A gas-liquid separator includes a cylindrical inlet pipe and a fluid inflow pipe. The inlet pipe includes a fluid inlet which is formed in a fluid entering side and radially opens. An axis line of the inlet pipe horizontally extends. The fluid inflow pipe includes at an end a connection opening connected to the fluid inlet. An axis line of the fluid inflow pipe horizontally extends. The fluid inflow pipe introduces the gas-liquid two-phase fluid through the fluid inlet from a side of the inlet pipe. In a connecting portion, a position of an axis line extending through a center of a connection opening in communication with the fluid inlet is vertically offset with respect to a position of the axis line of the inlet pipe.

A gas-liquid separator includes a cylindrical inlet pipe and a fluid inflow pipe. The inlet pipe includes a fluid inlet which is formed in a fluid entering side and radially opens. An axis line of the inlet pipe horizontally extends. The fluid inflow pipe includes at an end a connection opening connected to the fluid inlet. An axis line of the fluid inflow pipe horizontally extends. The fluid inflow pipe introduces the gas-liquid two-phase fluid through the fluid inlet from a side of the inlet pipe. In a connecting portion, a position of an axis line extending through a center of a connection opening in communication with the fluid inlet is vertically offset with respect to a position of the axis line of the inlet pipe.

Various embodiments include methods for determining the efficiency of an SCR catalytic converter in a system including a nitrogen oxide sensor, and a metering device for a reducing agent arranged in an exhaust-gas duct, and an exhaust recirculation line with a recirculation valve disposed downstream of the SCR catalytic converter and feeding an intake region of the engine. The methods comprise: setting or identifying a quasi-steady-state operating state and an associated recirculation rate; adding a first quantity of reducing agent using the metering device; measuring a resulting first nitrogen oxide value using the sensor; adding a further predefined quantity, different from the first quantity; measuring the resulting nitrogen oxide values using the sensor; and determining the efficiency of the SCR catalytic converter based at least in part on the associated exhaust-gas recirculation rate and the measured nitrogen oxide values.

Various embodiments include methods for determining the efficiency of an SCR catalytic converter in a system including a nitrogen oxide sensor, and a metering device for a reducing agent arranged in an exhaust-gas duct, and an exhaust recirculation line with a recirculation valve disposed downstream of the SCR catalytic converter and feeding an intake region of the engine. The methods comprise: setting or identifying a quasi-steady-state operating state and an associated recirculation rate; adding a first quantity of reducing agent using the metering device; measuring a resulting first nitrogen oxide value using the sensor; adding a further predefined quantity, different from the first quantity; measuring the resulting nitrogen oxide values using the sensor; and determining the efficiency of the SCR catalytic converter based at least in part on the associated exhaust-gas recirculation rate and the measured nitrogen oxide values.

In an EGR device in which an EGR passage is merged with an intake passage communicating with a compressor housing of a supercharger, the EGR passage is extended to the inner side of the intake passage with respect to a junction between the EGR passage and the intake passage, and the position of a terminal end of an extended passage section in an air flow direction matches the position of a terminal end of the intake passage, the extended passage section being the EGR passage extended. The merged passage section where the EGR passage is merged with the intake passage is a joint pipe that connects an intake tube and the compressor housing.

In an EGR device in which an EGR passage is merged with an intake passage communicating with a compressor housing of a supercharger, the EGR passage is extended to the inner side of the intake passage with respect to a junction between the EGR passage and the intake passage, and the position of a terminal end of an extended passage section in an air flow direction matches the position of a terminal end of the intake passage, the extended passage section being the EGR passage extended. The merged passage section where the EGR passage is merged with the intake passage is a joint pipe that connects an intake tube and the compressor housing.

A system for coordinated control of an engine and associated components over various engine-modes of operation. The system may include an engine, one or more components controllable to adjust operation of the diesel engine, and a system controller. The system controller may be connected to the engine and the one or more components. The system controller may include a supervisory controller and one or more component controllers. The supervisory controller may receive system control variable set points and coordinate component control variable set points for the components to achieve the system control variable set points. The component controllers may control operation of the components to achieve the control variable set points for the components by setting manipulated variable set points for the components based on the component control variable set points and a model based non-linear dynamic inversion.