A filter element for an air filter assembly of an engine includes a primary filter media and a secondary filter media. The primary filter media has a plurality of pleats having first fold edges on an inlet face of the primary filter media and second fold edges on an outlet face of the primary filter media. The first and second fold edges extend from a first lateral side to a second lateral side of the primary filter media. The secondary filter media is constructed of a non-woven material and includes a first portion arranged on the inlet face of the primary filter media, a second portion secured to the first lateral side of the primary filter media, and a third portion secured to the second lateral side of the primary filter media.

An apparatus and method are provided for a cone air filter for a closed intake system of an internal combustion engine. The cone air filter includes a cone-shaped filter medium, retained between a base and a cap, that is fabricated to remove contaminants and particulate matter from an intake airstream. The base includes a flange that couples with an air intake duct of the internal combustion engine. A shell receiver is incorporated into the base and receives a rigid exterior shell, such that the exterior shell surrounds the cone air filter and directs the intake airstream therein. A cap is disposed on an apex portion of the cone air filter and is configured to direct the intake airstream around the apex portion and into the cone-shaped filter medium.

A variable efficiency filter media. The variable efficiency filter media is a composite media formed of at least two different types of filter media, such as standard efficiency media and high efficiency media. The variable efficiency filter media has at least two different efficiency levels. The different efficiency levels can be spread across different zones. The filter media types for both the standard and high efficiency media can be spun media, melt blown media, nanofiber media, micro-glass media, cellulose media, carded staple fiber media, and the like. The variable efficiency filter media may be produced by any of an air laid or wet laid process.

Provided are a filter medium for a filter, which makes it possible to obtain a filter high in collection efficiency, low in pressure loss and long in filter lifetime, a method for producing the same, and a filter using the filter medium for a filter. A filter medium for a filter is used as a constituent member of a filter and composed of a wet type nonwoven fabric, wherein the filter medium for a filter has a multilayer structure of two or more layers, and there is no interface between the above-mentioned two layers.

An apparatus and method are provided for a cone air filter for a closed intake system of an internal combustion engine. The cone air filter is comprised of a cone-shaped filter medium, retained between a base and a cap, that is fabricated to remove contaminants and particulate matter from an intake airstream. The base is comprised of a flange that couples with an air intake duct of the internal combustion engine. A shell receiver is incorporated into the base and receives a rigid exterior shell, such that the exterior shell surrounds the cone air filter and directs the intake airstream therein. A cap is disposed on an apex portion of the cone air filter and is configured to direct the intake airstream around the apex portion and into the cone-shaped filter medium.

A method for producing a filter element provided with a sealing part in which the sealing material is introduced into a casting chamber between two tundish parts when in the non-cured state, and a compensation space connected to the casting chamber for the expansion of the sealing material.

A filter element, in particular for filtering the intake air of an internal combustion engine, is provided with a filter medium and a sealing device extending at least partially circumferentially around the filter medium, wherein the sealing device is made from a foamed thermoplastic elastomer, and wherein the sealing device is injection molded using a plastics injection molding method.

According to the present disclosure, air cleaner assemblies, housings, serviceable filter cartridges and features, components, and methods, relating thereto are disclosed. In general, the features relate to systems that are configured to aid in inhibiting an improper cartridge from being installed in an air cleaner housing, during servicing. A variety of features are characterized, and in many examples, the cartridge includes a seal arrangement having radially directed seal surface with at least a first non-wavy or non-projection/recess section and a second wavy or projection/recess section. Examples are shown and described in detail.

A roll forming method may be used to provide a pleated filter media pack and filter cartridges with channels formed. The pack includes a strip of a filter media extending opposed edges and opposed front and back sides. The strip is pleat tips with spacer structure such as integrally formed embossments maintaining a spacing between pleat panels. The inlet and outlet flow faces are created by the edges of the filter media rather than the pleat tips. Alternating pairs of pleat panels are closed such as by seal beads at the inlet and outlet flow faces.

A filter element with an improved mounting frame and method of assembly are provided. The filter element includes a filter media pack with a mounting frame attached to the outer periphery of the filter media pack. The mounting frame defines a channel that holds a shut-off material for preventing leakage of an adhesive securing the mounting frame to the filter media pack. A filter element that includes a polymeric material between the filter media pack and the adhesive is also provided. The shut-off material may be pre-formed or applied in a flowable state.