A fuel delivery injector includes a housing, an end cap including an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity, a magnetic assembly fixedly positioned within the cavity, and a pumping assembly including a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position and a valve assembly including a biasing spring is positioned between an inlet chamber and an outlet chamber. The liquid fuel entering the housing through the inlet port flows from the inlet port to the cavity and fuel vapor entering the housing through the inlet port is directed through a conduit to the outlet port.

A variable output fuel pump includes a BLDC motor and a control module to supply three power phases A, B and C to the motor, wherein the control module connects to a power supply connection of a vehicle, and to a vehicle communications network such as a CANbus to control operation of the BLDC motor. The motor is driven by a motor driver that is connected to a micro-controller and in turn, the micro-controller is connected to a communications or CANbus I/F module. In this manner, the micro-controller can be operated by the vehicle control system such as an engine control unit (ECU) through a connection with the vehicle CANbus or other vehicle communications network. The motor driver also detects characteristics of the power used in the three power phases of the motor so that the system is operated with or without motor sensors located within the motor. By connection to the vehicle CANbus or other vehicle communications network, the vehicle ECU can be used to remotely control the fuel pump motor speed and other operational parameters of the motor to thereby provide a variable operate fuel pump.

An ECU of a fuel pump executes a feedback control to drive a motor part and sets a rotation speed of an impeller to become a rotation speed corresponding to the target fuel pressure. The ECU detects whether a vapor is generated in a fuel of a pump chamber of the fuel pump, based on a fuel pressure detected by a pressure sensor. When a generation of the vapor is detected, the ECU sets a rotation speed of the impeller to be higher than the rotation speed under a normal control for a predetermined time with a result that the vapor in the pump chamber and a fuel flow channel is discharged into a vapor discharge hole. Thus, the vapor of the pump chamber is discharged from the vapor discharge hole to an outside of the fuel pump.

A fuel pump controller having an integrated air filter includes: a mounting plate fixed to a fuel tank; a motor driver provided on the mounting plate; an air filter having a filter sheet disposed inside a filter case to remove a foreign substance from air and having an air inlet port for air introduction; and an air outlet port for discharging the air, which has passed through the filter sheet. The filter case is integrally disposed on the mounting plate to enable heat exchange between the air passing therethrough and the motor driver.

The present invention provides improved auxiliary fuel tank control systems and methods that avoid the need for locating, identifying, and tapping into a wire leading from the sending unit of the vehicle's primary fuel tank by connecting directly to a diagnostic port of the vehicle which is in communication with the output from the sending unit. Based on information received from the sending unit, embodiments of the invention may automatically cause fuel to be pumped from an auxiliary tank to the primary tank when the amount of fuel in the primary tank drops below a threshold.

A fuel delivery injector includes a housing, an end cap including an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity, a magnetic assembly fixedly positioned within the cavity, and a pumping assembly including a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position and a valve assembly including a biasing spring is positioned between an inlet chamber and an outlet chamber. The end cap includes a protrusion extending therefrom and terminating at an end face, the end face proximate the magnetic assembly and the protrusion is configured to redirect fuel vapor toward the outlet port.

A fuel pump has a pump function of sucking fuel in a fuel tank and discharging fuel, and a detection function of detecting a capacitance correlated to a concentration of alcohol in fuel in the fuel tank. The fuel pump includes a pump main body that is received in the fuel tank to perform the pump function, a housing electrode that covers the pump main body in the fuel tank, and an outside electrode that is located outside of the housing electrode in the fuel tank. A gap is formed between the outside electrode and the housing electrode to give the capacitance.

A primary metal terminal connects between a fuel pump and a drive circuit through a resin lid. A primary connecting point of the primary metal terminal connected to the drive circuit, is positioned around a drive control IC, and a primary exposed portion of the primary metal terminal, exposed to a receiving space of the resin lid is bent such that the primary exposed portion is resiliently deformable. A secondary metal terminal connects between an external circuit system and the drive circuit through the resin lid. A secondary connecting point of the secondary metal terminal connected to the drive circuit is positioned at a location that is further spaced from the drive control IC in comparison to the primary connecting point, and a secondary exposed portion of the secondary metal terminal exposed to the receiving space has a stiffness higher than a stiffness of the primary exposed portion.

A plurality of semiconductor devices each including a semiconductor chip having a high-side MOSFET and a semiconductor chip having a low-side MOSFET are mounted on a wiring board (PB1). The wiring board (PB1) includes a power supply wiring WV1 to which a power supply potential is supplied and output wirings WD1, WD2, and WD3 electrically connecting a low-side drain terminal of each of the plurality of semiconductor devices to a plurality of output terminals. A minimum value and a maximum value of a current path width in the power supply wiring WV1 are referred to as a first minimum width and a first maximum width, respectively, and a minimum value and a maximum value of a current path width in the output wirings WD1, WD2, and WD3 are referred to as a second minimum width and a second maximum width, respectively. When the first minimum width is smaller than the second minimum width, the first minimum width is larger than half of the second maximum width, and when the second minimum width is smaller than the first minimum width, the second minimum width is larger than half of the first maximum width.

A vehicle kill switch comprising: a foot actuatable floor mounted switch; a vehicle stopping means in signal communication with the foot actuatable floor mounted switch. A vehicle kill switch comprising: a first foot actuatable floor mounted switch; a first solenoid in signal communication with the first foot actuatable floor mounted switch; a ground in signal communication with the first foot actuatable floor mounted switch; a first fuel valve in operable communication with the first solenoid; a second foot actuatable floor mounted switch; a second solenoid in signal communication with the second foot actuatable floor mounted switch and in communication with the first foot actuatable floor mounted switch; a ground in signal communication with the second foot actuatable floor mounted switch; a second fuel valve in operable communication with the second solenoid; where when the first switch is closed, the first solenoid and second solenoid become in signal communication with ground, and the first solenoid and second solenoid closes the first fuel valve and second fuel valve, respectively, which in turns stops the flow of fuel to the vehicle engine; and where when the second switch is closed, the first solenoid and second solenoid become in signal communication with ground, and the first solenoid and second solenoid closes the first fuel valve and second fuel valve, respectively, which in turns stops the flow of fuel to the vehicle engine. A vehicle kill switch retrofit kit comprising: a foot actuatable floor mounted switch, the foot actuatable floor mounted switch comprising a first contact located on a first side of the switch, and a second contact located on a second side of the switch; a first wire connected at a first end to a first contact on the foot actuatable floor mounted switch, with a second end configured to attach to an vehicle component; a second wire connected at a first end to a second contact on the foot actuatable floor mounted switch, with a second end configured to attach to an vehicle component; and a floor mounting bracket configured to attach the foot actuatable floor mounted switch to the floor of a vehicle.