A diaphragm compressor having a compressor head with a hydraulic fluid plate having a fluid plate contact plane and a process fluid plate having a process plate contact plane, the plates forming a compression chamber when contact therebetween is established, the compression chamber being divided in an upper chamber and a lower chamber by a multi-layered diaphragm where a controller is configured for controlling an alternating movement of the multi-layered diaphragm towards the upper and the lower chambers respectively, a process fluid plate seal is positioned in a process fluid seal groove provided in the contact plane, the process fluid plate seal forms a process fluid seal between an upper side of the multi-layered diaphragm and the contact plane, and the process fluid plate includes a process fluid leak groove system fluidly connected to a process fluid plate leakage passage provided in the process fluid plate.

A diaphragm pump system includes a diaphragm pump and a pressure regulator. The diaphragm pump has a housing having a pumping chamber containing fluid to be pumped, and a transfer chamber adapted to contain hydraulic fluid. A diaphragm is supported by the housing and at least partially defines a pumping chamber side and a transfer chamber side. A driven plunger slides in a reciprocating motion and forcing hydraulic fluid against the diaphragm. A first valve allows hydraulic fluid into the transfer chamber and a second valve allows hydraulic fluid to be removed from the transfer chamber. A hydraulic fluid reservoir is in fluid communication with the transfer chamber. The pressure regulator includes valving that provides a hydraulic fluid pressure above a pumped fluid inlet feed pressure to maintain a proper amount of hydraulic oil in the transfer chamber.

The present disclosure provides a device for monitoring oil pressure in an oil cylinder of a diaphragm compressor, including a piston rod and a strain gauge circuit. The strain gauge circuit includes a strain gauge component and a bridge circuit connected, and the strain gauge component is arranged on the surface of the piston rod. A strain gauge component is noninvasively arranged on the piston rod of the diaphragm compressor to measure the load of the piston rod, such that the oil pressure can be measured indirectly, and thus the oil pressure of the diaphragm compressor can be measured nondestructively. Nondestructive and noninvasive monitoring of the diaphragm compressor is safe and reliable, and can achieve accurate monitoring of the oil pressure especially in high-pressure working conditions.

A compressor system for receiving a gas fluid and discharging the gas fluid at a higher pressure. The system comprises at least one compressor and at least one piston intensifier associated with each compressor. Each piston intensifier has a double-acting piston, with one piston head reciprocating in an actuation cavity and the other piston head reciprocating in a high pressure cavity. The compressor delivers its output flow to both cavities of the piston intensifier, alternating between below and above their piston heads, to provide both a working (actuation) fluid and a fluid to be compressed and discharged. A return flow from the actuation cavity back to the compressor also alternates to recycle the working fluid.

Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.

A method of controlling the injection of hydraulic fluid into a high pressure diaphragm compressor having a hydraulic system, the method including: measuring a representation of pressure in a high-pressure part of the hydraulic system of the diaphragm compressor, and maintaining a desired pressure in the high-pressure part of the hydraulic system by adding hydraulic fluid to the high-pressure part of the hydraulic system under the control of a controller on the basis of the measuring of pressure.

Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.

Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.

Devices and methods for operating a diaphragm compressor system provide high output pressure and high throughput. In some force coupled embodiments, pressures on an actuator piston are balanced by high-pressure recovery or medium-pressure shuffling arrangements. In some embodiments, modular diaphragm compressors are stacked with a clamping mechanism pressing the compressor modules together. In embodiments, multiple stacks are provided as stages of a pressurization process. In embodiments, a main stage valve controls one or more pressure circuits for one or more hydraulic actuators of compressor modules. In embodiments, orifices configured for damping are incorporated to control actuator piston movement within a compressor module.

Devices and methods for operating a diaphragm compressor. Embodiments of the present disclosure comprise an oil piston being driven to pressurize work oil against the diaphragm of the compressor. In embodiments, an injection pump provides a supplemental flow of work oil in the region of pressurized fluid, and such pump may be part of an actively controlled system. In embodiments, a pressure relief valve vents an overpump flow of work oil, and such valve may be variable. Embodiments provide feedback and control mechanisms, including control of the injection pump and the relief valve.