A light-weight, high-strength compressor component having at least one fluid delivery feature that is formed via additive manufacturing is provided. The component may have at least one interior region comprising a lattice structure that comprises a plurality of repeating cells. A solid surface is disposed over the lattice structure. The interior region comprising the lattice structure has at least one fluid delivery feature for permitting fluid flow through the body portion of the light-weight, high-strength compressor component. The fluid delivery feature may be a flow channel, a fluid delivery port, a porous fluid delivery feature, or the like that serves to transfer fluids through the component, such as refrigerant and/or lubricant oils. Methods of making such compressor components via additive manufacturing processes are also provided.

A light-weight, high-strength insulating compressor component formed via additive manufacturing is provided. The component may have at least one interior region comprising a lattice structure that comprises a plurality of repeating cells. A solid surface is disposed over the lattice structure. The interior region comprising the lattice structure minimizes or reduces transmission of at least one of thermal energy, sound, or vibrational energy through the component. Methods of making such compressor components via additive manufacturing processes are also provided.

A light-weight, high-strength compressor component having at least one fluid delivery feature that is formed via additive manufacturing is provided. The component may have at least one interior region comprising a lattice structure that comprises a plurality of repeating cells. A solid surface is disposed over the lattice structure. The interior region comprising the lattice structure has at least one fluid delivery feature for permitting fluid flow through the body portion of the light-weight, high-strength compressor component. The fluid delivery feature may be a flow channel, a fluid delivery port, a porous fluid delivery feature, or the like that serves to transfer fluids through the component, such as refrigerant and/or lubricant oils. Methods of making such compressor components via additive manufacturing processes are also provided.

A lubricating layer having wear resistance and reliability on the wear resistance, and a compressor including a lubricating layer are provided. The compressor may include a lubricating layer coated on a frictional portion between a rotational shaft and a bearing. The lubricating layer may include at least one metal phase selected from a group consisting of Titanium (Ti); and Copper (Cu), Cobalt (Co), Nickel (Ni), and Zirconium (Zr), and may be a composite structure of amorphous and nanocrystalline materials.

A gear pump for a gas turbine engine including a first gear having a plurality of gear teeth supported for rotation on a gear shaft relative to a second gear, wherein the gear teeth are formed from a steel base material and surfaces of the gear teeth are coated with a cavitation resistant coating material, and a journal bearing for carrying a gear shaft load through a fluid film pressure between a surface of the gear shaft and a surface of the journal bearing, wherein at least a portion of the journal bearing is formed from a cavitation resistant base material.

A method is provided for designing and producing fiber-reinforced polymer (FRP) pistons. Pistons made with FRP have a lower mass than prior art metal pistons conferring advantageous engine efficiency and stability. FRP pistons also increase the thermal efficiency of engines by having a lower thermal conductivity, with tighter piston-to-bore clearance, and/increased air-fuel ratio than pistons of metal. The technical parameters of the piston are identified, and a piston body blank is produced. The blank is then machined, a bearing surface for the pin bore is created, the piston blank is optionally coated, is optionally subjected to Heavy Metal Ion Implantation (HMII) treatment and is subjected to sodium silicate impregnation to produce the final pistons.

A housing for a motor or compressor has an elongate crankcase with two end surfaces. At least one cylinder chamber is provided in which a piston is caused to perform a movement by rotation of the crankshaft. The internal diameter of the crankcase narrows monotonously from the first end surface to the second end surface. A crankcase shaped in this way can be manufactured particularly easily by virtue of the casting being performed around a shaping mandrel. A shaping mandrel of this type must likewise narrow monotonously in order that, after the casting has been performed around it, the shaping mandrel can be pulled out of the housing at a first end. By way of the shaping of the crankcase, it is possible for the housing to be of unipartite and at the same time very compact construction.

A piston for an internal combustion engine and method of construction thereof are provided. The piston includes an upper crown formed at least in part by a first metal material and a thermally insulating insert. The upper crown has an upper wall forming an upper combustion surface and a ring belt region. The upper combustion surface is formed at least in part by the thermally insulating insert. The thermally insulating insert has a base surface with pores extending upwardly therein. The first metal material is infused and solidified in the pores, with the first metal material forming a first bonding surface. The piston further includes a body portion formed from a second metal material. The body portion provides pin bosses having coaxially aligned pin bores and diametrically opposite skirt portions. The body portion has a second bonding surface bonded to the first bonding surface of the first metal material.

A journal bearing for a gear driven pump includes a bearing body having a bearing body circular opening that defines a bearing surface along a length of the bearing body and a face plate adjacent to the bearing surface. The bearing surface is configured to carry a gear shaft load through a hydrodynamic fluid film pressure between a load surface of a gear shaft and the bearing surface. The bearing surface is formed from a leaded bronze material and the face plate is formed from a copper-nickel alloy.

A rotary internal combustion engine with a rotor body made at least in major part of a first material, with at least the contact surface of the rotor lands including a second material having a greater wear resistance than that of the first material with respect to frictional engagement with the portion of the inner surface of the internal cavity contacting the at least one land. For at least one of the end faces, the land(s) include(s) the first material and the contact surface is defined by a surface layer of the second material on the first material. A method of axially positioning a rotor of a rotary engine within an internal cavity of an outer body of the engine are also discussed.