A process for coating a gas turbine blade with an abrasive. The process includes positioning the gas turbine blade in a nest, the gas turbine blade comprising a tip having a top surface; prepositioning a metal powder material on the top surface; fusing the metal powder material to the top surface by use of a laser to form a base layer on the top surface; prepositioning an abrasive composite material on the base layer opposite the top surface; fusing the abrasive composite material to the base layer by use of the laser to form an abrasive coating on the base layer; and removing the gas turbine blade from the nest.

A gas turbine engine component that includes a structure having a surface which includes multiple cooling channels having a width of 20-30 m and a depth of 25-50 m.

This disclosure relates to a method and resulting apparatus of applying a riblet sheet comprising a riblet film layer and a riblet liner layer on an airfoil surface. The method comprises applying the riblet film layer of the riblet sheet over the airfoil surface, peeling back at least a portion of the riblet liner layer from the riblet film layer to expose a portion of the riblet film layer, applying a attaching hardware or a non-textured surface film over at least a portion the riblet film layer portion; and applying the peeled back portion of the riblet liner layer over a portion of the attaching hardware.

A blade or vane for a gas turbine engine comprising a pressure surface and a suction surface. The pressure surface or the suction surface comprises a roughness zone which is configured to provide greater flow resistance in a direction along the blade or vane than in a direction across the blade or vane.

The present invention provides a method for producing a steam turbine member that is highly superior in smoothness. The present invention provides a method for producing a steam turbine member including a cladding layer forming step of forming a cladding layer from a powdered material containing a metal in a region of a base material in which corrosion easily occurs, and a surface heating step of heat-melting a surface of the cladding layer.

A turbine engine can comprise a fan section, compressor section, a combustion section, and a turbine section in axial flow arrangement. At least one of the fan section and compressor section can include an airfoil with a leading edge, and a plurality of riblets can be arranged on the leading edge.

A method is provided for manufacturing a blade. The blade comprises an airfoil (100) having: a root end and a tip (106); a metallic substrate (102) along at least a portion of the airfoil; and an anodized layer (154). The method comprises roughening the tip to form protrusions(158; 402) and anodizing to form the anodized layer so that the protrusions form an abrasive (156; 400).

A method for repairing a blade wherein the blade comprises a metallic substrate shaped to define an airfoil having a tip. A coating is on the tip. The method comprises: machining to at least partially remove the coating; plating a nickel-based base layer; and plating an abrasive layer comprising a nickel-based matrix and an abrasive.

A method for forming an abrasive surface includes applying an electric current through a plating solution so as to cause an abrasive grit to be deposited onto a workpiece and varying a waveform of the electric current while building up a matrix material at least partially around the abrasive grit.

A method is provided for manufacturing a blade. The blade comprises an airfoil (100) having: a root end and a tip (106); a metallic substrate (102) along at least a portion of the airfoil; and an anodized layer (154). The method comprises roughening the tip to form protrusions (158; 402) and anodizing to form the anodized layer so that the protrusions form an abrasive (156; 400).