F16D2023/141

High efficiency, high output transmission having ease of integration features

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing is operationally coupled to the shift actuator and a linear clutch actuator. The linear clutch actuator is a self-adjusting actuator, and the transmission includes a self-adjusting clutch.

Locking Transfer Case

A transfer case includes a primary output shaft, and a secondary output selectively coupleable to the primary output shaft with a secondary torque transfer mechanism. The secondary torque transfer mechanism comprises a plate clutch and a locking sleeve. The plate clutch includes a housing coupled to the secondary output shaft, a plurality of interleaved plates alternatingly coupled to the primary output shaft and the housing, and an apply plate coupled to the primary output shaft and being configured to compress the interleaved plates to selectively form a friction coupling between the primary output shaft and the secondary output shaft. The locking sleeve is non-selectively coupled to one of the housing or the apply plate to rotate therewith, and is selectively coupleable to the other of the housing or the apply plate to form a positive coupling between the primary output shaft and the secondary output shaft.

CLUTCH CONFIGURATIONS FOR A MULTIPLE MOTOR MIXED-SPEED CONTINUOUS POWER TRANSMISSION

An electric powertrain includes a first electric motor that has an uninterrupted connection with a drive shaft of a vehicle. The electric powertrain further includes a second electric motor that has an interruptible connection with the drive shaft. In one form, this interruptible connection includes a clutch. The electric powertrain further includes a first gear train in the form of a first planetary gear and a second gear train in the form of a second planetary gear. The clutch in one variation includes a positive clutch in the form of a dog clutch. The dog clutch has a clutch suspension configured to deflect a clutch collar when gearing is misaligned during shifting.

Clutch configurations for a multiple motor mixed-speed continuous power transmission

An electric powertrain includes a first electric motor that has an uninterrupted connection with a drive shaft of a vehicle. The electric powertrain further includes a second electric motor that has an interruptible connection with the drive shaft. In one form, this interruptible connection includes a clutch. The electric powertrain further includes a first gear train in the form of a first planetary gear and a second gear train in the form of a second planetary gear. The clutch in one variation includes a positive clutch in the form of a dog clutch. The dog clutch has a clutch suspension configured to deflect a clutch collar when gearing is misaligned during shifting.

SHIFTING GROUP, AND DRIVE TRAIN WITH A SHIFTING GROUP OF THIS TYPE

A shifting group for a drive train of a motor vehicle for coupling and decoupling a drive shaft of a drive train as required, with an actuator for actuating a blocking element, a selector rod and a selector fork which is connected to the selector rod. The first drive shaft and the second drive shaft are arranged coaxially with respect to one another, the blocking element blocks an axial displacement of the selector rod in a first switching position and enables said axial displacement in a second switching position, the selector fork engages into a groove of one of the drive shafts, an actuation of the shifting group brings about an axial displacement of a drive shaft, and a clutch between the first drive shaft and the second drive shaft is opened or closed by way of the axial displacement of the selector fork.

Clutch assembly having high repeatability and servicability

A clutch assembly includes a clutch disc configured to engage a prime mover, a pressure plate having a clutch biasing element, and a clutch engagement member structured to couple to a clutch actuation element at an engagement position. The clutch adjustment member maintains a consistent engagement position as a face of the clutch disc experiences wear.

NOVEL ROTARY SHAFT ASSEMBLY
20220154779 · 2022-05-19 ·

The present invention provides a rotary shaft assembly applied to a novel clutch system that ensures a 100% torque transmission rate between an engine and a transmission in a vehicle system and can be commonly applied to conventional manual transmission vehicles and automatic vehicles. The rotary shaft assembly converts linear motion of one member to rotary motion of another member, using a combination of a protrusion and an inclined guide slot.

AXLE DISCONNECT ASSEMBLY
20220154778 · 2022-05-19 · ·

An axle disconnect assembly, including: a housing and a clutch a shaft with first splines; a sleeve including second splines non-rotatably connected to the first splines, and axially extending teeth; a shift lever including at least one pivot pin, a first end connected to the sleeve, and a second end; and an actuation assembly including an actuation shaft engaged with the second end of the shift lever, and an actuator. In a connect mode, the teeth are non-rotatably connected to a power output. In a disconnect mode, the sleeve is rotatable with respect to the power output. To shift from the disconnect mode to the connect mode: the actuator rotates the actuator shaft; the actuator shaft pivots the shift lever around an axis of the at least one pivot pin; and the first end of the shift lever displaces the sleeve, with respect to the shaft, in an axial direction.

CONTROL MECHANISM FOR CLUTCH
20230265897 · 2023-08-24 ·

Disclosed is a control mechanism for a clutch, including a power unit, a drive unit, a shift fork and a clutch press unit. The power unit includes an actuator motor and a power shaft; the drive unit includes a shift cam and a clutch cam which are both fixed to the power shaft; the shift fork is connected to the shift cam; and the clutch press unit includes a press part with two ends provided with a power portion and a pivot portion respectively. A press portion is disposed in a middle of the press part. The power portion is connected to the clutch cam, an elastic alignment structure is disposed between the pivot portion and a housing, and a return portion, corresponding to a position between the pivot portion and the press portion, is disposed at the press part and is provided with a return structure.

Greasing device for clutch release mechanism

A greasing device for feeding grease to a greasing requiring part accommodated inside a housing, the greasing device including: a first jig; a second jig; and a greasing portion, wherein the first jig has a base portion that abuts on the housing, and an insertion hole that penetrates the base portion, the second jig has an insertion portion that is inserted into the insertion hole of the first jig, and a stopper portion that comes into abutment on the base portion of the first jig when the insertion portion is inserted into the insertion hole, and the greasing portion feeds grease to the greasing requiring part while being positioned by the first jig and the second jig.