The invention relates to an assembled undular brake disc having a hub and having two friction rings which are arranged parallel to and spaced apart from one another, which assembled undular brake disc can withstand high mechanical loads and permits good internal ventilation, wherein an insert element with arms extending radially outward in a stellate manner is arranged between the friction rings.

A brake rotor assembly, and method for forming a brake rotor assembly, that includes an integrally formed first disc member coupled to an integrally formed second disc member, wherein a first portion of the outer surface of the first disc member and the second disc member is formed from a metal matrix composite and the remainder of the first disc member and second disc member is formed from the support element used in the first portion.

A brake disk includes a first abrasive disk, a second abrasive disk and a heat dissipation disk co-axially sandwiched between the first abrasive disk and the second abrasive disk. A middle disk is co-axially mounted onto the first abrasive disk and the second abrasive disk, wherein the middle disk is adapted to be mounted to a hub. A specific heat capacity coefficient of the heat dissipation disk is greater than that of the first abrasive disk and the second abrasive disk for absorbing thermal energy from the first abrasive disk and the second abrasive disk and lowering the temperature of the first abrasive disk and the second abrasive disk during braking.

An internally ventilated brake disc with a disc coning reducing arrangement is provided in which temperature differences between inboard and outboard sides of the brake disc are minimized in order to reduce coning-causing differential thermal expansion. Between a radially inner region of a brake disc that includes brake disc-to-axle hub mounting features and a radially outer region the mass of the inboard side of the brake disc is distributed in a manner that reduces the amount of differential thermal expansion occurring during brake application between the inboard and outboard sides of the brake disc, thereby minimizing thermally-induced coning effects. The inboard side disc plate portion may having an increasing axial thickness in the direction from the radially outer region to the radially inner region, providing additional material mass to receive and dissipate heat energy received during a braking event.

A bicycle disc brake rotor including a center rotational axis is provided with an outer member including a braking portion extending in a rotation direction of the bicycle disc brake rotor and an inner member located at an inner side of the outer member in a radial direction of the bicycle disc brake rotor and coupled to the outer member. At least one of the outer member and the inner member includes a displacement reducing structure configured to reduce displacement of the braking portion in an axial direction of the bicycle disc brake rotor.

A brake disc includes a friction ring having a first material and a brake rotor hat having a second material that is different from the first material. The friction ring includes a flange formed in the axial direction, and the flange is connected to an edge of the brake rotor hat oriented towards the friction ring, by means of at least one connection element designed as a rivet. The rivet head is in flat contact with the surface of the brake rotor hat facing away from the flange.

The primary purpose of this device is to reduce the fuel consumption of heavy trucks by improving airflow along the underside of a trailer, by way of a fairing mounted forward of the axles. This fairing is a teardrop shaped wedge with a flat bottom surface, which directs air towards the sides of the vehicle, while allowing a smaller volume to flow beneath the fairing such that it will clear the axles. Each axle is also covered by a flat panel, such that air will continue to travel smoothly beneath them. Attached to each panel is a brake cooling system, which consists of a pair of panels protruding downward, with their surfaces parallel to the direction of airflow. When the brakes are engaged, these panels rotate towards the center in an angled configuration, which redirects air towards the drums during and after braking, cooling them quickly and efficiently.

A motor assembly having a brake device and a downsized cooling system is provided. The motor assembly comprises a drive motor, a brake device that stops rotation of a motor shaft, and a casing that holds the drive motor and the brake device. The motor assembly further comprises a hollow passage formed in the motor shaft to allow cooling medium to flow therethrough, a centrifugal passage formed in the brake rotor from the hollow passage to an opening of the brake rotor, and a return passage that returns the cooling medium discharged from the opening to the hollow passage.

According to one embodiment, a rotor brake includes a first braking surface having an opening therethrough, a second braking surface adjacent to the first braking surface, and an impeller disposed between the first and second braking surfaces such that rotation of the impeller pulls fluid through the opening of the first braking surface and expels the fluid out through a gap between the first and second braking surfaces.

Systems and methods for estimating the cooling time of a brake assembly are disclosed. Systems are provided comprising a processor, a tangible, non-transitory memory configured to communicate with the processor, the tangible, non-transitory memory having instructions stored thereon that, in response to execution by the processor, cause the processor to perform operations comprising receiving, by the processor, a first temperature of a brake assembly at a first time, receiving, by the processor, a second temperature of a brake assembly at a second time, wherein the second time occurs a fixed period after the first time, determining, by the processor, a temperature decay coefficient (“α”) of the brake assembly based on the first temperature and the second temperature and calculating, by the processor, an estimated total time to cool the brake assembly to a predetermined temperature based on the first temperature, the predetermined temperature and α.