A baffle for a shell-and-tube heat exchanger. The baffle including a flat plate with a region having a plurality of annular elements designed for receiving the tubes of the shell-and-tube heat exchanger, arranged in at least two rows, wherein a row is staggered with respect to an adjacent row, wherein the outer diameter of the annular element is less than 130% of the inner diameter of the annular element, and wherein each annular element is joined with all of its adjacent annular elements by a bridging structure in the plane of the plate, oriented along a line connecting the centers of two adjacent annular elements, thereby defining a plurality of openings in the plate. A shell-and-tube heat exchanger, a method for heating a liquid composition, a method for stripping a liquid composition including urea, carbamate, ammonia and water, and a method for producing a solid, particulate, urea-based composition.

Example heat exchangers and methods of use are described herein. An example heat exchanger includes a lattice structure including a plurality of conduits defining a plurality of interstitial voids between the plurality of conduits. Each of the plurality of conduits includes an inlet and an outlet, and the plurality of conduits are arranged such that, between the inlet and the outlet, each of the conduits intersects at least one other conduit to enable flow between the intersecting conduits. The example heat exchanger also includes a first manifold formed unitarily with the lattice structure, the first manifold comprising a first plurality of openings in fluid communication with each inlet of the plurality of conduits. The example heat exchanger further includes a phase change material (PCM) disposed within and substantially filling the plurality of interstitial voids.

A dew point corrosion resistant heat exchanging system having a plurality of hollow heat transferring tubes through which cooler ambient air or hot combustion product gases flow. The other of the air or gas flows across the outer surfaces of the tubes, and heat is transferred from the hot gases to the ambient air, thus heating the air. A portion of the tubes includes an inner liner forming an air pocket chamber between the liner and the outer wall of the tube. The air pocket chamber provides heat transfer advantages that maintain the tubes at a temperature above the dew point of the gases in the system, thus inhibiting corrosion of the tubes.

A method of constructing a plate fin heat exchanger includes joining a first side bar formed from a nickel-iron alloy to a first end of a fin element formed from a nickel-iron alloy through a first nickel-iron alloy bond, and joining a second side bar formed from a nickel-iron alloy to a second end of the fin element through a second nickel-iron alloy bond to create a first layer of the plate fin heat exchanger. The fin element defines a fluid passage.

A heat exchanger (10) for a thermochemical biomass converter, the heat exchanger (10) comprises first and second conduits (12a, 12b) that are configured to carry, in use, process medium of the converter, and a heat transfer member (14) that thermally connects the first and second conduits (12a, 12b) to one another to define a heat transfer medium between the conduits (12a, 12b). The thermal expansion coefficient of the first and second conduits (12a, 12b) is matched to the thermal expansion coefficient of the heat transfer member (14) to continually provide thermal connection between the heat transfer member (14) and conduits (12a, 12b) under changing temperature conditions.

A heat exchanger in one aspect includes a longitudinal shell and a transverse shell oriented transversely thereto. A J-shaped tube bundle carrying a tube-side fluid extends through the longitudinal and transverse shells from a first tubesheet in the longitudinal shell to a second tubesheet in the transverse shell. The first and second tubesheets are oriented perpendicular to each other. In a related aspect a dual heat exchanger unit includes a first longitudinal shell, a second longitudinal shell, and a common transverse shell extending transversely between and fluidly coupled to the longitudinal shells. The longitudinal shells may be parallel to each other. The shells are fluidly coupled directly together to form a common shell-side space between pairs of inlet and outlet tubesheets. A pair of J-shaped tube bundles is disposed in the dual heat exchanger unit for heating two tube-side fluids.

High heat flux furnace cooler comprise CuNi pipe coils cast inside pours of high purity (99%-Wt) copper. The depth of front copper cover over the pipe coils in the hot face to manufacture into the casting is derived from a projection of the thermal and stress conditions existing at the cooler's end-of-campaign-life. CFD and/or FEA analyses and modeling is used for a trial-and-error zeroing in of the optimum geometries to employ in the original casting of CuNi pipe coils in high purity copper casting. Individual pipe coil positions to cast inside a copper casting mold are secured with devices that will not melt, cause thermal shear stresses, or be the source of contaminations or copper defects. Pipe bonding to the casting results because the differential coefficient of expansions of the pipes' and the casting's copper alloys involved do not exceed the yield strength of the casting copper during operational thermal cycling.

A dew point corrosion resistant heat exchanging system having a plurality of hollow heat transferring tubes through which cooler ambient air or hot combustion product gasses flow. The other of the air or gas flows across the outer surfaces of the tubes, and heat is transferred from the hot gasses to the ambient air, thus heating the air. A portion of the tubes includes an inner liner forming an air pocket chamber between the liner and the outer wall of the tube. The air pocket chamber provides heat transfer advantages that maintain the tubes at a temperature above the dew point of the gasses in the system, thus inhibiting corrosion of the tubes.

A cooling element and a method of manufacturing a cooling element. The cooling element includes a body having a surface adapted to receive a heat source, wherein the body is formed of extrusion profile having open ends. The cooling element further includes plugs attached to the open ends of the body to close the body, and a port for filling working fluid inside the closed body.

A dew point corrosion resistant heat exchanging system having a plurality of hollow heat transferring tubes through which cooler ambient air or hot combustion product gases flow. The other of the air or gas flows across the outer surfaces of the tubes, and heat is transferred from the hot gases to the ambient air, thus heating the air. A portion of the tubes includes an inner liner forming an air pocket chamber between the liner and the outer wall of the tube. The air pocket chamber provides heat transfer advantages that maintain the tubes at a temperature above the dew point of the gases in the system, thus inhibiting corrosion of the tubes.