A cartridge casing comprises a casing tube and a head cap. The casing tube bounds at least part of the head cap. The head cap is being fixed relative to the tube by a welding process.

The present invention provides a polymer nose for a polymeric ammunition cartridge having a generally cylindrical neck having a projectile aperture at a first end, a shoulder comprising a shoulder top connected to the generally cylindrical neck opposite a shoulder bottom, a nose junction positioned around the shoulder bottom, a skirt connected circumferentially about the nose junction to extend away from the shoulder bottom, wherein the nose junction and the skirt are adapted to mate to a base junction in a cartridge.

Ammunition for a conductive energy weapon. A receptacle includes a cavity accessible through each of a first opening in a first face of the receptacle, a second opening in the first face of the receptacle, a third opening in a second face of the receptacle and a fourth opening in a third face of the receptacle. A propellant unit is included within the cavity proximate the second opening and a projectile is included within the cavity proximate the second opening. A housing is coupled to at least the second face and the third face of the receptacle and is further configured to couple to the conductive energy weapon. The propellant unit releases a propellant into the cavity, in a direction substantially opposite the projectile's direction of flight, in response to a trigger pull of the conductive energy weapon, and the cavity directs the propellant in the projectile's direction of flight.

The present invention provides a diffuser cup or ring adapted to hold a primer used in an ammunition cartridge comprising a bottom surface sized to fit in a primer recess for an ammunition cartridge; a diffuser aperture positioned through the bottom surface and aligned with a flash hole; a cup wall attached to the bottom surface and extending away from the bottom surface; and an interior cavity bordered by the cup wall and the bottom surface and sized to frictionally fit a primer.

The present invention provides a method of making a two piece primer insert comprising: an upper primer insert portion comprising an upper primer bottom surface, an upper primer aperture through the upper primer bottom surface; a substantially cylindrical coupling element extending away from the upper primer bottom surface, and an interior surface; a lower primer insert portion comprising a lower primer bottom surface opposite a lower primer top surface having a primer recess, a lower primer aperture through the lower primer bottom surface, and a flange adapted to receive a polymer overmolding that extends circumferentially about an outer edge of the lower primer top surface; and an insert joint that links and aligns the upper primer bottom surface and the lower primer bottom surface to form a primer insert.

The present invention discloses a lightweight hybrid cartridge case (100) for a cartridged ammunition and a method of manufacture (200). The lightweight hybrid cartridge case (100) includes a cap (110) with a cylindrical sidewall (112) connected a base (120); a polymer shell (150) is insert-molded onto the sidewall of the cap; and an overmolded sleeve (180) is formed to cover the metal-polymer joint between the cap (110) and the polymer sleeve (150). The cylindrical sidewall (112) covered by the overmolded sleeve (180) has a plurality of stepped ridges (132, 132a), preferably with one stepped ridge (133) having a C-stepped edge (134).

The present invention provides a polymer nose for a polymeric ammunition cartridge having a generally cylindrical neck having a projectile aperture at a first end, an outer shoulder surface that extends from the generally cylindrical neck, an outer shoulder angle defined by the outer shoulder surface, an inner shoulder surface on the inside of the polymer nose opposite the outer shoulder surface, an inner shoulder angle defined by the outer shoulder surface, a skirt surface extending from the inner shoulder surface, a skirt angle defined by the skirt surface and a nose junction that extends from the outer shoulder surface to the skirt surface, wherein the nose junction is adapted to mate to a polymer cartridge.

Disclosed is a cartridge case for various caliber ammunition that can consist essentially of a powdered metal and/or powdered metal alloy(s) that is formed into the cartridge case through an injection mold processing. Also disclosed is a method for forming a cartridge case, which may include use of Metal Injection Molding (“MIM”) processes to produce the cartridge case which retains a primer, propellant, and/or a bullet. Also disclosed are embodiments related to a case telescoped cartridge that may include a cap and a body. The body can consist essentially of or consists entirely of a powdered metal and/or powdered metal alloy(s) that has been formed through MIM. The cap can comprise plastic that has been formed through plastic molding or comprise powdered metal and/or powdered metal alloy(s) that has been formed through MIM.

Disclosed is a cartridge case for various caliber ammunition that can consist essentially of a powdered metal and/or powdered metal alloy(s) that is formed into the cartridge case through an injection mold processing. Also disclosed is a method for forming a cartridge case, which may include use of Metal Injection Molding (“MIM”) processes to produce the cartridge case which retains a primer, propellant, and/or a bullet. Also disclosed are embodiments related to a case telescoped cartridge that may include a cap and a body. The body can consist essentially of or consists entirely of a powdered metal and/or powdered metal alloy(s) that has been formed through MIM. The cap can comprise plastic that has been formed through plastic molding or comprise powdered metal and/or powdered metal alloy(s) that has been formed through MIM.

The present invention provides a method of making a metal injection molded ammunition cartridge comprising the steps of: providing an ammunition cartridge mold comprising a bottom portion having a primer recess extending into the bottom portion adapted to receive a primer, a flash hole positioned in the primer recess through the bottom surface; side walls extending from the bottom portion to a nose end aperture, wherein a propellant chamber is formed between the nose end aperture and the bottom surface; injecting a metal composition into the ammunition cartridge mold to form a metal injection molded ammunition cartridge; and removing the metal injection molded ammunition cartridge from the ammunition cartridge mold.