F01N3/0222

Exhaust gas purification catalyst

The present invention provides an exhaust gas purification catalyst including an alkaline earth metal supported in a highly dispersed state on a porous carrier. A catalyst layer of the exhaust gas purification catalyst provided by the invention has an alkaline earth metal-supporting region including a porous carrier, a catalyst metal belonging to the platinum group, and a sulfate of at least one type of alkali earth metal supported on the porous carrier. In a cross-section of this region, a Pearson correlation coefficient R.sub.Ae/M is at least 0.5 as calculated using α and β for each pixel obtained by carrying out area analysis by FE-EPMA under conditions of pixel size of 0.34 μm×0.34 μm, and measured pixel number 256×256, and by measuring the characteristic X-ray intensity (α:cps) of the alkaline earth metal element (Ae) and the characteristic X-ray intensity (β:cps) of the main constituent element of the inorganic compound constituting the porous carrier for each pixel.

HONEYCOMB STRUCTURE AND EXHAUST GAS PURIFYING DEVICE

A pillar shaped honeycomb structure includes: an outer peripheral wall; and porous partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, wherein the cells include a plurality of wire pieces made of a magnetic substance, the wire pieces being provided apart from each other via spaces or buffer materials in an extending direction of the cells.

APPARATUS AND METHODS FOR DRY POWDER COATING A FILTER
20220362698 · 2022-11-17 ·

An apparatus (1) for dry powder coating a filter (2), comprising: i) a filter holder for holding a filter; ii) an inlet passage (5) for receiving a mixture of dry powder and gas, the inlet passage (5) communicating in use with an inlet face (3) of the filter (2) held by the filter holder; and iii) an outlet passage (6) comprising a first end (31) communicating in use with an outlet face (4) of the filter (2) held by the filter holder and a second end (32) communicating with a vacuum generator (9).

The inlet passage (5) comprises a diffuser (21) , and a divergent portion (22), downstream of the diffuser (21), that is outwardly tapered, or otherwise increases in its area for flow, towards the inlet face (3) of the filter (2).

Method for manufacturing honeycomb structure
11573052 · 2023-02-07 · ·

A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body having volume of 7 L or more; a drying step of drying the manufactured non-fired honeycomb formed body to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The drying step includes: an induction drying step to obtain a first dried honeycomb formed body by removing 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying, and a microwave drying step to obtain a honeycomb dried body by removing the residual water. The honeycomb dried body subjected to this microwave drying step is obtained by removing 90% or more of the entire water that the non-fired honeycomb formed body contained before drying.

Pillar shaped honeycomb structure, exhaust gas purifying device, exhaust system, and method for producing honeycomb structure

A pillar shaped honeycomb structure includes: a porous partition wall that defines a plurality of cells, the cells forming flow paths for a fluid, the cells extending from an inflow end face to an outflow end face; and an outer peripheral wall located at the outermost circumference. At least a part of surfaces of the partition walls has a surface layer, and the surface layer includes magnetic particles and has permeability.

COMPOSITE STRUCTURES, HEATER APPARATUS, FAST LIGHT-OFF EXHAUST AFTERTREATMENT SYSTEMS, AND METHODS OF MANUFACTURING AND USING SAME
20230030980 · 2023-02-02 ·

A composite structure, exhaust aftertreatment system, and method of manufacture. The composite structure includes a body that includes an array of intersecting walls that form a plurality of channels extending in an axial direction through the body such that adjacent channels are located on opposite sides of each wall. A composite material of the body includes a first phase of a porous glass or ceramic containing material. The first phase includes an internal interconnected porosity. A second phase of an electrically conductive material is included that is a continuous, three-dimensional, interconnected, electrically conductive phase at least partially filling the internal interconnected porosity of the first phase, which creates an electrical path through at least some of the walls in a lateral direction perpendicular to the axial direction between the opposite sides of the walls.

EXHAUST GAS PURIFICATION DEVICE

An exhaust gas purification device suppresses a pressure loss increase and includes a honeycomb substrate and inflow cell side catalyst layer. The substrate includes a porous partition wall defining several cells extending from an inflow side end surface to an outflow side end surface. The cells include an inflow and outflow cell adjacent across the wall. The inflow cell has an open inflow side end and sealed outflow side end. The outflow cell has a sealed inflow side end and open outflow side end. The catalyst layer is on an inflow cell side surface in an region extending from the inflow side end positioned 10% or more of the partition wall length. At this position, a filled portion of the inflow cell side catalyst layer pores are 40% or less. The pores are present to a depth of 50% of a thickness of the partition wall.

Porous ceramic structure

When the porous ceramic structure contains Co together with Fe or Mn, the Co content is higher than or equal to 0.1 mass % and lower than or equal to 3.0 mass % in terms of Co.sub.3O.sub.4, and when the porous ceramic structure contains Co without containing Fe and Mn, the Co content is higher than or equal to 0.2 mass % and lower than or equal to 6.0 mass % in terms of Co.sub.3O.sub.4. The ratio of the sum of the Fe content in terms of Fe.sub.2O.sub.3, the Mn content in terms of Mn.sub.2O.sub.3, and the Co content in terms of Co.sub.3O.sub.4 to the Ce content in terms of CeO.sub.2 is higher than or equal to 0.8 and lower than or equal to 9.5.

CATALYTICALLY ACTIVE PARTICLE FILTER WITH A HIGH DEGREE OF FILTRATION EFFICIENCY

The invention relates to a wall-flow filter as a particle filter with catalytically active coatings in the channels which are closed in a gas-tight manner at the opposing closed ends of the channels A at the first end, wherein the inlet region of the filter is additionally supplied with a dry powder-gas aerosol which contains metal compounds with a high melting point (such as the metal oxides Al203, Si02, Fe02, Ti02, Zn02, etc. for example) and which is to simultaneously improve the catalytic activity and the degree of filtration efficiency with respect to the exhaust gas back-pressure.

METHOD OF FORMING AN INORGANIC OXIDE COATING ON A MONOLITH ARTICLE

A method of forming an inorganic oxide coating on a monolith article is disclosed. The coated monolith article is suitable for the treatment of an exhaust gas. The method comprises spraying, as a dry particulate aerosol, inorganic particles and a silicone resin to form a coating layer. The present invention also provides an uncalcined porous monolith article for use in forming a monolith article for the treatment of an exhaust gas. The uncalcined monolith article comprises a dry particulate composition comprising inorganic particles and a silicone resin.