Patent classifications
F01N3/0222
Emissions Treatment Articles With Magnetic Susceptor Material and Catalytic Material
An emissions treatment article comprises: a honeycomb body comprising porous ceramic walls having wall surfaces defining a plurality of inner channels; deposits comprising a magnetic susceptor material disposed on one or more portions of the porous ceramic walls; and a catalytic material within the honeycomb body and disposed separate from the deposits of the magnetic susceptor material. A first number of inner channels comprising the deposits comprising the magnetic susceptor material is greater than or equal to a second number of inner channels comprising the catalytic material. In one or more embodiments, the catalytic material is a three-way conversion (TWC) catalytic material. Methods of making and using the same are also provided.
Rectangular outlet honeycomb structures, particulate filters, extrusion dies, and method of manufacture thereof
A particulate filter having a honeycomb structure of a matrix of interconnected porous walls including inlet cells and outlet cells defining a plurality of inlet channels and outlet channels, respectively, wherein at least a portion of the outlet cells are larger than any of the inlet cells, and a cross-sectional shape of at least some of the outlet channels is rectangular. Honeycomb extrusion dies, honeycomb bodies, honeycomb structures, and methods of manufacture are described, as are other aspects.
Honeycomb structure and die
A honeycomb structure includes a central area and a reinforced outer peripheral area. For a boundary cell having cell walls with different wall thicknesses on two sides parallel with an imaginary parallel line, a thin wall thickness t1<a thick wall thickness t3, an inner wall thickness t2<an outer wall thickness t4, t1=t2, and t3=t4. The honeycomb structure includes a cross-shaped unit having a thin wall, an inner wall, a cell wall, and a cell wall and a cross-shaped unit having a thick wall, an outer wall, a cell wall, and a cell wall. The honeycomb structure also includes cross-shaped units extending vertically and horizontally from alternate cell vertexes arranged from a cell vertex as a starting point. In the central area and the reinforced outer peripheral area, the cell walls of each cross-shaped unit have a substantially equal wall thickness.
HONEYCOMB PLUGGING APPARATUS AND METHODS PROVIDING REDUCED SLUMP
A honeycomb plugging apparatus that reduces slumping of the plugging patty. Honeycomb plugging apparatus includes a plugging head having an open-ended cavity formed from an end wall and a peripheral wall, and a support substructure provided in the open-ended cavity. Methods of plugging and manufacturing honeycomb bodies using the honeycomb plugging apparatus are provided, as are other aspects.
Exhaust gas purification device
Provided is an exhaust gas purification device that ensures an improved purification performance and a suppressed pressure loss. An exhaust gas purification device of the present disclosure includes a honeycomb substrate and an inflow cell side catalyst layer. disposed on a surface on the inflow cell side in an inflow side region of the partition wall. When a gas permeability coefficient of an inflow side partition wall portion including the inflow side region of the partition wall and the inflow cell side catalyst layer is Ka and a gas permeability coefficient of an outflow side partition wall portion including an outflow side region at least from the predetermined position to an outflow side end of the partition wall is Kb, a ratio Ka/Kb of the gas permeability coefficients is within a range of 0.4 or more and 0.8 or less.
DEVICES AND METHODS FOR RADIALLY-ZONED CATALYST COATING
This disclosure relates to devices and methods for coating various portions of catalyst support bodies, such as radially-zoned catalyst support bodies, such as those used in catalytic converters for treating exhaust gas streams of internal combustion engines.
Catalytic converter
A catalytic converter is provided with: an inlet-side diffuser part; an outlet-side diffuser part; a case including an upstream-side cylindrical part and a downstream-side cylindrical part; an inner liner provided in the upstream-side cylindrical part; a first catalyst retained inside the inner liner; and a second catalyst retained inside the downstream-side cylindrical part. An end face of the second catalyst faces a peripheral surface of the inner liner. An annular flow path is provided between the upstream-side cylindrical part and the inner liner, and the first catalyst is insulated from heat by the annular flow path. A part of exhaust flows into the second catalyst via the annular flow path.
Particulate Filter
A particulate filter disclosed herein includes a wall-flow structure substrate 10 and a wash coat layer 20 held inside a partition 16 of the substrate 10. The wash coat layer 20 includes an inlet layer 22 formed to have predetermined length L.sub.A and thickness T.sub.A from near an end thereof on an exhaust gas inflow side X1, and an outlet layer 24 formed to have predetermined length L.sub.B and thickness T.sub.B from near an end thereof on an exhaust gas outflow side X2. The inlet layer 22 and the outlet layer 24 partially overlap each other. In the particulate filter disclosed herein, the inlet layer 22 contains a precious metal catalyst, while the outlet layer 24 contains substantially no precious metal catalyst. The length L.sub.A of the inlet layer is 50% or more and 75% or less of a total length L of the partition 16. Thus, the particulate filter is capable of achieving both PM collection performance and pressure-drop reduction performance at high levels.
HONEYCOMB STRUCTURE
A honeycomb structure includes a pillar-shaped honeycomb structure body having a porous partition wall and a circumferential wall, wherein the partition wall and the circumferential wall are integrally formed product made of the same material, a porosity of the partition wall is 45 to 70%, when a material strength of the material constituting the partition wall is set to F [MPa], a thermal conductivity of the material is set to k [W/mL], a bulk density of the honeycomb structure body is set to ρ [g/cc], a Young's modulus of the material is set to E [GPa], a thermal expansion coefficient of the material is set to α [10.sup.−6/° C.], and in a section orthogonal to the extending direction of the cells of the honeycomb structure body, a difference in thickness of the circumferential wall is set to ΔT [mm], P calculated by the following equation (1) is 3.0 or more.
P=F×k×ρ/(E×α×ΔT) Equation (1)
Exhaust gas purification filter
In an exhaust gas purification filter, a partition wall has communicating pores. Each communicating pore has a surface opening on the gas-inflow-side surface and a plurality of portions, each portion having a diameter being reduced and then increased from the surface opening, one of the portions, whose diameter is the smallest, being defined as an inlet neck portion. As viewed in cross section in a thickness direction of the partition wall, the surface opening of each communication pore has a diameter defined as a surface opening diameter, the inlet neck portion of each communication pore has a diameter defined as an inlet neck diameter. The inlet neck diameter is smaller than the surface opening diameter, and an average value of the inlet neck diameters is 15 μm or less. A surface opening ratio of the communicating pores in plan view of the gas-inflow-side partition wall surface is 40% or more.