F01N3/20

Support Pin For Catalytic Converter With Electrical Heating Disk
20230015996 · 2023-01-19 ·

A catalytic converter for aftertreatment of combustion gases from an internal combustion engine, having at least one catalyst and at least one electrically heatable heating disk. The catalyst and the heating disk are each formed by a honeycomb having a multitude of flow channels through which flow is possible in a main flow direction. The mechanical connection between the catalyst and the heating disk is formed by at least one support pin (having an inner core. The support pin has a thickening in each of the two end regions and, the core is formed by a ceramic material and the thickening is formed by a ceramic-metal mixture.

Exhaust gas/reactant mixing assembly

An exhaust gas/reactant mixing assembly for an exhaust gas system of an internal combustion engine includes a mixing channel defining a longitudinal axis and extending in the direction thereof. A reactant delivery unit delivers reactant (R) into the mixing channel and an exhaust gas supply channel is arranged upstream of the mixing channel. The exhaust gas supply channel opens into the mixing channel at an opening channel region, wherein the opening channel region has at least two opening channel portions opening into the mixing channel.

Exhaust gas/reactant mixing device

An exhaust gas/reactant mixing arrangement for an exhaust system of an internal combustion engine mixes exhaust gas and reactant. The mixing arrangement includes an exhaust gas guide housing defining a longitudinal axis and having a housing wall. An exhaust gas duct is surrounded by the housing wall and exhaust gas can flow therethrough. A mixing zone has a mixing chamber formed between an upstream end wall and a downstream end wall and a reactant dispensing arrangement is supported on the exhaust gas guide housing. The reactant dispensing arrangement dispenses reactant into the mixing chamber along a reactant dispensing line in a dispensing direction. A mixture flow path leads from an inflow opening to an outflow opening and is formed in the mixing chamber. The mixture flow path has two flow deflection regions, which follow one another in a mixture flow direction and have mutually opposite flow deflection directions.

EXHAUST ADDITIVE DOSING SYSTEM COMPRISING A TURBOCHARGER
20230019174 · 2023-01-19 · ·

Disclosed is a turbocharger for an internal combustion engine comprising a turbine having a turbine housing and a diffusor. The turbine housing comprises an exhaust gas outlet volume, and the diffusor is arranged in this volume. A housing orifice and a diffusor orifice are arranged through each of the turbine housing and diffusor respectively and are mutually aligned to provide an opening into the exhaust gas outlet volume. The turbocharger further comprises a bushing arranged within the housing orifice and extending towards the diffusor orifice and ending at a first end in association with the diffusor orifice. The first end of bushing has an internal diameter that is greater than or equal to a diameter of the diffusor orifice.

EXHAUST GAS TREATMENT SYSTEM COMPRISING A MULTIFUNCTIONAL CATALYST
20230219039 · 2023-07-13 ·

The present invention relates to an exhaust gas treatment system for treating exhaust gas from a lean burn combustion engine, wherein said exhaust gas comprises hydrocarbons and NOx, the exhaust gas treatment system comprising: (i) a means for injecting hydrocarbons into an exhaust gas stream; (ii) a diesel oxidation catalyst (DOC) comprising a substrate and a catalyst coating provided on the substrate, wherein the catalyst coating comprises one or more platinum group metals, wherein the one or more platinum group metals comprise platinum; (iii) a means for injecting a nitrogenous reducing agent into an exhaust gas stream; and (iv) a multifunctional catalyst (MFC) comprising an oxidation catalyst, and a selective catalytic reduction (SCR) catalyst for the selective catalytic reduction of NOx, wherein the MFC comprises a substrate and a catalyst coating provided on the substrate, wherein the catalyst coating comprises the oxidation catalyst and the SCR catalyst, wherein the oxidation catalyst comprises one or more platinum group metals, wherein the one or more platinum group metals comprise palladium and/or platinum, and wherein the SCR catalyst comprises a zeolitic material loaded with copper and/or iron; wherein the means for injecting hydrocarbons, the DOC, the means for injecting a nitrogenous reducing agent, and the MFC are located in sequential order in a conduit for exhaust gas, wherein the means for injecting hydrocarbons into an exhaust gas stream is located upstream of the DOC, wherein the DOC is located upstream of the MFC, and wherein the means for injecting a nitrogenous reducing agent into the exhaust gas stream is located between the DOC and the MFC. Furthermore, the present invention relates to a method for the treatment of exhaust gas using the exhaust gas treatment system according to the present invention, and to a method for the preparation of an exhaust gas treatment system according to the present invention.

INJECTION AMOUNT CALCULATION DEVICE, INJECTION AMOUNT CONTROL METHOD, AND EXHAUST GAS PURIFICATION DEVICE

A controller 1 includes a calculation unit 10 that receives the current sensor value A1 of the vehicle and calculates an injection amount based on the current sensor value A1 and a target value of the ammonia adsorption amount of the selective reduction catalyst 105 so that the ammonia adsorption amount approaches the target value, and a prediction unit 20 that receives the current sensor value B1 and calculates a corrected target value by future prediction based on the current sensor value B1. The calculation unit 10 calculates the injection amount based on the corrected target value calculated by the prediction unit 20.

Methods and systems for reducing hydrocarbon emissions

Methods and systems for heating an emission control device are provided. In one example, a method for a vehicle comprises during an engine cold start, heating an emission control device of the engine using a dual heat exchanger to heat secondary air and cool exhaust gas, and further heat secondary air with an electric heater. The method further comprises directing the heated secondary air to each exhaust runner of the engine via individual air injectors to mix with exhaust gas. In this way, an improved mixture of air and exhaust reduces catalyst light-off time and increases conversion efficiency, thereby reducing hydrocarbon emissions during engine cold start.

METAL OXIDE-BASED SCR CATALYST COMPOSITION
20230219069 · 2023-07-13 ·

The present disclosure provides SCR catalyst compositions capable of reducing nitrogen oxide (NO.sub.x) emissions in engine exhaust. The catalyst compositions include a reducible metal oxide support containing ceria, one or more transition metal oxides as a redox promotor; and an oxide of niobium, tungsten, silicon, molybdenum, or a combination thereof as an acidic promotor. The redox promotor and the acid promotor are both supported on the reducible metal oxide support. Further provided are SCR catalyst articles coated with such compositions, processes for preparing such catalyst compositions and articles, an exhaust gas treatment system including such catalyst articles, and methods for reducing NO.sub.x in an exhaust gas stream using such catalyst articles and systems.

SYSTEMS AND METHODS FOR DIAGNOSING NOx SENSOR BASED ON AMMONIA SLIP

A method for diagnosing a NOx sensor is provided. The method includes receiving data indicative of operating conditions of an engine or an aftertreatment system; determining, during a first period of time, that an amount of NOx output from the aftertreatment system satisfies a low NOx operating mode condition; determining, during a second period of time, that operating conditions for ammonia slip are present based on data regarding operation of the aftertreatment system; responsive to the determination that operating conditions for ammonia slip are present, determining that the amount of NOx output from the aftertreatment system satisfies a high NOx operating mode condition; comparing a difference between a minimum value from the first period of time and a maximum value from a second period of time to a diagnostic threshold; and responsive to the difference being less than the diagnostic threshold, setting an alert.

METHOD FOR ASCERTAINING AN EXHAUST GAS COMPOSITION OF AN EXHAUST GAS OF AN INTERNAL COMBUSTION ENGINE

A method for ascertaining an exhaust gas composition of an exhaust gas of an internal combustion engine with regard to an ammonia fraction and a nitrogen oxides fraction in an exhaust gas system including an SCR catalytic converter. The method includes detecting, using a sensor, a first signal whose magnitude is a function of the nitrogen oxides fraction of the exhaust gas upstream from the SCR catalytic converter, detecting using a sensor a second signal whose magnitude is a function of the ammonia fraction and the nitrogen oxides fraction of the exhaust gas downstream from the SCR catalytic converter, storing the two signals over an observation period, and ascertaining the ammonia fraction and optionally the nitrogen oxides fraction of the exhaust gas downstream from the at least one SCR catalytic converter using a calculation rule that uses the two signals during the observation period as input variables.