A turbocharger for a combustion engine has an adjusting device for matching its operating behavior to the operating behavior of the combustion engine, an actuating actuator, and a transmission element. The transmission element is coupled between the actuating actuator and the adjusting device. The transmission element has a one-part component body, which in each case extends from a first coupling point to a second coupling point along a longitudinal axis and, in each of its end regions, has a coupling element for coupling to the actuating actuator and to the adjusting device. The respective coupling element is designed as an integral part of the component body in the form of a ball receptacle of a ball joint connection in the component body.

A waste gate assembly for a turbocharger includes a valve member formed by a valve shaft and an arm attached to an end of the shaft, the arm defining a through bore, an inner surface of the through bore defining an arm groove therein. A poppet for the valve has a pin whose outer surface defines a pin groove. A generally polygonal retaining ring of elastically deformable wire is installed partially in the arm groove and partially in the pin groove to retain the poppet on the pin, thereby attaching the poppet to the arm of the valve member. An anti-rotation feature prevents relative rotation of the poppet about the pin axis. Vertices of the retaining ring are in the arm groove, while sides of the retaining ring are in the pin groove. Once the retaining ring is pre-installed in the arm groove of the arm, the arm can be assembled to the poppet by a push-to-connect process.

A turbocharger includes a three-way rotary turbine bypass valve (TBV) operable to selectively supply exhaust gases to a turbine feed passage leading to a turbine wheel, and/or to a bypass passage that bypasses the turbine wheel. The TBV is structured and arranged to close the bypass outlet of the valve when the turbine outlet is fully open, to partially open the bypass passage while the turbine outlet remains fully open, to fully open the bypass passage when the turbine outlet is partially closed, and to fully open the bypass passage when the turbine passage is fully closed. The TBV turns the exhaust gas flows through acute angles between inlet and outlets, mitigating pressure losses through the valve. Leakage to bypass is minimized by a labyrinth seal formed when the valve member closes the bypass outlet.

An actuator assembly for a variable turbine geometry (VTG) turbocharger is disclosed. The actuator assembly may include an actuator and an actuator linkage having a first end coupled to the actuator and a second end defining a linkage joint. The actuator assembly may further include a VTG lever having a ball stud bore extending through the VTG lever. Additionally, the actuator assembly may include a ball stud including a first end partially disposed within the linkage joint and a second threaded end extending axially through the ball stud bore. Furthermore, a nut may be aligned with the ball stud bore and movably attached to the VTG lever prior to extending the ball stud through the ball stud bore, wherein the ball stud engages with the nut and fastens the ball stud to the VTG lever to operatively couple the VTG lever to the actuator linkage.

An exhaust gas turbocharger assembly includes a turbocharger, an actuator, and a bolted connection for releasably securing the actuator housing on a housing flange of the turbocharger housing. The bolted connection includes a through opening, an aperture bounded at the circumference by an internal thread made of a metal, and a fit bolt with a bolt body which merges axially into a bolt head. The bolt body has a first axial body section with an external thread formed in a manner complementary to the internal thread of the aperture, and a second axial body section arranged axially between the bolt head and the first body section. The fit bolt engages through the through opening of the actuator housing in the internal thread of the aperture with the external thread to clamp the actuator housing between the housing flange of the turbocharger housing and the bolt head of the fit bolt.

A turbine comprising: a turbine housing, a wastegate passage connecting the turbine inlet and the turbine outlet; and a wastegate valve comprising a movable valve member. The wastegate valve has an open state in which a first gas may pass between a turbine inlet a turbine outlet via the wastegate passage and a closed state in which the valve member substantially prevents said first gas from passing between the turbine inlet and the turbine outlet. The valve member is mounted to an actuation member that passes through a bore of the turbine housing. The actuation member is movable to move the wastegate valve between the open and closed states. The turbine comprises a fluid conduit configured to deliver a second gas to the bore to form a fluidic seal between the bore and the actuation member to substantially prevent the passage of said first gas along the bore.

A valve for use in an engine exhaust conduit. The valve includes a base portion and a body portion extending from the base portion. The base portion is configured for pivotably mounting the valve within the engine exhaust conduit. The base portion defines a valve pivot axis. The valve is pivotable about the valve pivot axis during use. The body portion has an upstream side and a downstream side opposite the upstream side. The upstream side is exposed, during use, to fluid flow in the engine exhaust conduit. The body portion has a generally pointed shape defining a rounded tip at a location of the body portion furthest from the base portion in a length direction of the valve. The length direction of the valve is generally perpendicular to the valve pivot axis.

A wastegate system of a vehicle includes: a wastegate valve configured to regulate exhaust flow through a turbine of a turbocharger of an engine; a wastegate actuator including a lever that is mechanically coupled to the wastegate valve via one or more linkages and that is configured to move linearly based on a pressure within an interior of the wastegate actuator; a resonator that is fluidly coupled to the interior of the wastegate actuator via a first one or more hoses and that is configured to counteract force attributable to pressure changes in the exhaust from combustion events within the engine; and a regulator valve that is fluidly connected between a pneumatic source and the resonator via a second one or more hoses and that is configured to regulate the pressure within the interior of the wastegate actuator.

The disclosure relates to a valve assembly 10 for controlling a volute connecting opening 324 of a multi-channel turbine 500. The valve assembly 10 comprises a housing portion 300, a valve body 100 and an internal lever 200. The housing portion 300 defines a first volute channel 312, a second volute channel 314 and a volute connecting region 320. The housing portion 300 further comprises a cavity 340. The cavity 340 is separated from the volutes 312, 314 and can be accessed from outside the housing portion 300 via a housing opening 342 which extends from outside the housing portion 300 into the cavity 340. The volute connection region 320 is located between the first volute channel 312 and the second volute channel 314 and defines a volute connecting opening 324. The valve body 100 is inserted in the cavity 340 of the housing portion 300 and comprises at least one fin 120. The internal lever 200 is coupled with the valve body 100 and configured to pivotably move the valve body 100 between a first position and a second position. In the first position of the valve body 100, the fin 120 blocks the volute connecting opening 324.

An actuating device for actuating a valve element of an exhaust gas turbocharger includes a pressure chamber which is delimited in part by a first housing element and in part by a diaphragm formed separately from the first housing element. A fluid is introducible into the pressure chamber. The diaphragm is reversibly deformable in order to actuate the valve element and the diaphragm is held on the first housing element by a first cooling ring in which sodium is accommodated.