The invention relates to a process for a protein product from thin stillage, the process comprising the steps of: producing a first mixture from i) thin stillage and ii) a first aqueous solution or a first organic solvent; separating a solid phase from the first mixture by means of a first solid-liquid separation; producing a second mixture from i) the solid phase and ii) a second aqueous solution or a second organic solvent, provided that the first mixture and/or the second mixture must contain an organic solvent; and separating a solid phase from the second mixture by means of a second solid-liquid separation, wherein the solid phase comprises or includes the protein product.

The invention relates to a process for a protein product from thin stillage, the process comprising the steps of: producing a first mixture from i) thin stillage and ii) a first aqueous solution or a first organic solvent; separating a solid phase from the first mixture by means of a first solid-liquid separation; producing a second mixture from i) the solid phase and ii) a second aqueous solution or a second organic solvent, provided that the first mixture and/or the second mixture must contain an organic solvent; and separating a solid phase from the second mixture by means of a second solid-liquid separation, wherein the solid phase comprises or includes the protein product.

A method for controlling microbial growth in an ethanol fermentation system is disclosed wherein the method comprises: (a) adding a biocide including a peroxy acid (e.g., peracetic acid) into a fermentable medium, wherein the biocide is essentially free of chelating agents; and (b) fermenting the fermentable medium with yeast to produce a fermented medium including ethanol. The method may further comprise: (c) distilling the fermented medium to separate at least a portion of the ethanol from solids in the fermented medium; and (d) producing a distillers grain product from the solids. By using a biocide essentially free of chelating agents, the method does not introduce undesirable chelating compounds into the co-product non-fermentable solids of ethanol production that are processed into distillers grain products.

A method for controlling microbial growth in an ethanol fermentation system is disclosed wherein the method comprises: (a) adding a biocide including a peroxy acid (e.g., peracetic acid) into a fermentable medium, wherein the biocide is essentially free of chelating agents; and (b) fermenting the fermentable medium with yeast to produce a fermented medium including ethanol. The method may further comprise: (c) distilling the fermented medium to separate at least a portion of the ethanol from solids in the fermented medium; and (d) producing a distillers grain product from the solids. By using a biocide essentially free of chelating agents, the method does not introduce undesirable chelating compounds into the co-product non-fermentable solids of ethanol production that are processed into distillers grain products.

The present disclosure provides a two-step liquefication (e.g., using a high (>23 Be) and a low Be (<5 Be) liquid media) process in a dry milling process/plant. The dry milling process comprises liquifying starch from milled corns making a liquefied starch slurry in a first liquefication tank having a slurry >23 Be, performing a first solid/liquid separation using a first paddle screen after the liquifying starch, soaking, cooking, or degrading protein in a second liquefication tank with a slurry <5 Be, and performing a second solid/liquid separation using a second paddle screen after the soaking, cooking, or degrading protein in a second liquefication tank.

The present disclosure provides a two-step liquefication (e.g., using a high (>23 Be) and a low Be (<5 Be) liquid media) process in a dry milling process/plant. The dry milling process comprises liquifying starch from milled corns making a liquefied starch slurry in a first liquefication tank having a slurry >23 Be, performing a first solid/liquid separation using a first paddle screen after the liquifying starch, soaking, cooking, or degrading protein in a second liquefication tank with a slurry <5 Be, and performing a second solid/liquid separation using a second paddle screen after the soaking, cooking, or degrading protein in a second liquefication tank.

A process for extraction of crude oil from distillers dried grain solubles and/or distillers dried grains using a solvent extraction process and producing corn distillers meal that may be used as an animal feed supplement is disclosed. The corn distillers meal may be used as a crude protein supplement for use in a livestock feed diet, poultry feed diet, aquatic feed diet or the like. The solvent extracted crude oil may be suitable for other processes, including oleochemical processing for personal care and home care products, biodiesel production, and/or renewable diesel production from hydro-treating the extracted oil to make green diesel fuel.

A process for extraction of crude oil from distillers dried grain solubles and/or distillers dried grains using a solvent extraction process and producing corn distillers meal that may be used as an animal feed supplement is disclosed. The corn distillers meal may be used as a crude protein supplement for use in a livestock feed diet, poultry feed diet, aquatic feed diet or the like. The solvent extracted crude oil may be suitable for other processes, including oleochemical processing for personal care and home care products, biodiesel production, and/or renewable diesel production from hydro-treating the extracted oil to make green diesel fuel.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.

The present invention relates generally to corn dry-milling, and more specifically, to methods for producing a high protein corn meal from a whole stillage byproduct produced in a corn dry-milling process for making ethanol and a system therefore. In one embodiment, a method for producing a high protein corn meal from a whole stillage byproduct includes, in a corn dry-milling process for making ethanol, separating the whole stillage byproduct into an insoluble solids portion and a thin stillage portion. The thin stillage portion is separated into a protein portion and a water soluble solids portion. Next, the protein portion is dewatered then dried to define a high protein corn meal that includes at least 40 wt % protein on a dry basis.