F04D13/10

ELECTRIC SUBMERSIBLE PUMP COMPLETION WITH WET-MATE RECEPTACLE, ELECTRICAL COUPLING (STINGER), AND HYDRAULIC ANCHOR
20220381121 · 2022-12-01 · ·

A system includes an upper section, having a first lateral end. The upper section has upper production tubing configured to be a conduit for production fluids, an upper electrical cable configured to transmit electricity, and a sub-surface safety valve fixed to the upper production tubing. The system further includes a lower section having a second lateral end, lower production tubing configured to be a conduit for the production fluids, a lower electrical cable configured to transmit electricity, an electric submersible pump assembly, and an anchor configured to hold the lower section within the casing string. A stinger assembly is fixed to the first lateral end of the upper section, and a stinger receptacle is fixed to the second lateral end of the lower section. The stinger receptacle is configured to receive the stinger assembly and create an electrical connection between the upper section and the lower section.

VIBRATION MONITORING AND DATA ANALYTICS FOR VERTICAL CHARGE PUMPS

A system includes a vertical charge pump assembly. The vertical charge pump assembly includes a top portion adjacent to a first end of the vertical charge pump assembly and a bottom portion adjacent to a second end of the vertical charge pump assembly. A pump motor is disposed in the top portion and an impeller is disposed in the bottom portion within a bowl casing. A shaft is disposed within a central passageway and connects the pump motor with the impeller. The vertical charge pump assembly also includes an inlet at the second end below the bowl casing. The pump inlet and the bowl casing are configured to be immersed in a fluid, and the vertical charge pump assembly is configured to pump the fluid into the inlet and upwards through the central passageway by rotation of the impeller. A vibration sensor is disposed on an external surface of the bottom portion, on or proximate to the bowl casing and the pump inlet. The vibration sensor includes a substrate comprising a polymer and a resonant layer disposed on a surface of the substrate. The resonant layer comprises an electrically conductive nanomaterial and is configured to produce a resonant response in response to receiving a radio frequency signal.

NANOSENSOR COUPLED WITH RADIO FREQUENCY FOR PUMP CONDITION MONITORING

A sensor includes a radio frequency interrogator, a responsive patch, a radio frequency resonance detector, and a transmission line. The radio frequency interrogator is configured to produce an electromagnetic interrogation pulse having a first frequency. The responsive patch includes a substrate and a resonant layer disposed on a surface of the substrate. The substrate includes a polymer. The resonant layer includes an electrically conductive nanomaterial. The resonant layer is configured to resonate at the first frequency in response to receiving the electromagnetic interrogation pulse. The radio frequency resonance detector is configured to detect a resonating response of the responsive patch. The transmission line couples the responsive patch to the radio frequency resonance detector. The transmission line is configured to transmit the resonating response of the responsive patch to the radio frequency resonance detector.

Hybrid magnetic thrust bearing in an electric submersible pump (ESP) assembly

An electric submersible pump (ESP) assembly. The ESP assembly comprises an electric motor, a centrifugal pump, and a hybrid magnetic thrust bearing, wherein the hybrid magnetic thrust bearing is disposed inside the electric motor or disposed inside the centrifugal pump.

Hybrid magnetic thrust bearing in an electric submersible pump (ESP) assembly

An electric submersible pump (ESP) assembly. The ESP assembly comprises an electric motor, a centrifugal pump, and a hybrid magnetic thrust bearing, wherein the hybrid magnetic thrust bearing is disposed inside the electric motor or disposed inside the centrifugal pump.

Multi-stage high pressure flanged pump assembly

A pump assembly for use within a high pressure pumping system includes housing, a head and a base. The housing contains at least one centrifugal pump stage. The head and base are attached to the housing with corresponding internal threaded connections. The head and base are further retained to the housing with corresponding external flanged connections. The external flanged connections provide redundant connections that reduce the risk of separation between the housing and the head and base.

Multi-stage high pressure flanged pump assembly

A pump assembly for use within a high pressure pumping system includes housing, a head and a base. The housing contains at least one centrifugal pump stage. The head and base are attached to the housing with corresponding internal threaded connections. The head and base are further retained to the housing with corresponding external flanged connections. The external flanged connections provide redundant connections that reduce the risk of separation between the housing and the head and base.

Electric submersible pump with reduced vibration

An electric submersible pump (ESP) with reduced vibration is provided. In an implementation, an ESP section has radial bearings placed at shaft locations of reduced vibration to reduce wear. The locations of reduced vibration are selected to avoid areas of high vibration and vibrational waves that reinforce each other due to structure resonance and natural excitation frequencies. In an implementation, a radial bearing is positioned at a node of reduced vibration of a standing vibrational wave. In an implementation, a succession of multiple radial bearings are spaced at different intervals from each other to avoid conventional even spacing of the bearings that causes standing waves, resonance waves, and vibrational waves at natural excitation frequencies. In an implementation, a span between adjacent radial bearings is selected to spare other adjacent bearings at different spans the effects of vibrations that may extend over a range of excitation frequencies in the ESP section.

Electric submersible pump with reduced vibration

An electric submersible pump (ESP) with reduced vibration is provided. In an implementation, an ESP section has radial bearings placed at shaft locations of reduced vibration to reduce wear. The locations of reduced vibration are selected to avoid areas of high vibration and vibrational waves that reinforce each other due to structure resonance and natural excitation frequencies. In an implementation, a radial bearing is positioned at a node of reduced vibration of a standing vibrational wave. In an implementation, a succession of multiple radial bearings are spaced at different intervals from each other to avoid conventional even spacing of the bearings that causes standing waves, resonance waves, and vibrational waves at natural excitation frequencies. In an implementation, a span between adjacent radial bearings is selected to spare other adjacent bearings at different spans the effects of vibrations that may extend over a range of excitation frequencies in the ESP section.

Elastomeric seal bag protector

A downhole tool includes an electric submersible pump to pump a well fluid to a surface of a borehole. The downhole tool includes a motor to power the electric submersible pump and a seal section to protect the motor from the well fluid. The seal section includes an elastomeric bag and a clamp at each end of the elastomeric bag to secure the elastomeric bag. The seal section includes an elastomeric bag protector secured around each clamp, wherein the elastomeric bag protector extends axially beyond a respective clamp to surround a tapered portion of the elastomeric bag above and below the clamp, and wherein the elastomeric bag protector has a sloped inner diameter that matches a profile of the tapered portion.