A method for producing a friction disc includes the steps: providing a carrier element, providing at least one friction lining; connecting the friction lining to the carrier element by an adhesive agent to form a composite material, wherein the carrier element is connected to the friction lining to form the composite material before the geometry of the friction disc is determined.

A friction material comprises a base and a friction generating layer penetrating into and integral with the base. The base presents a bonding surface. The friction generating layer presents a friction generating surface facing opposite the bonding surface of the base. The friction generating layer comprises fibrillated nanofibers, friction adjusting particles, and elastomeric particles. A curable resin is dispersed throughout the friction generating layer and the base of the friction material.

The wet friction member 1 of the invention includes a core plate 2 formed in a flat ring shape, a friction part 3 arranged in a ring shape. The friction part 3 has segment pieces including rectangular shaped G.sub.1 to G.sub.4: G.sub.1 in which a lower right corner of rectangular piece is notched; G.sub.2 in which an upper left corner of rectangular piece is notched; G.sub.3 in which an upper right corner of rectangular piece is notched; G.sub.4 in which a lower left corner of rectangular piece is notched. The friction part 3 has arrangements T.sub.1 and T.sub.2: T.sub.1 in which G.sub.1 and G.sub.2 are arranged in a manner a right side of G.sub.1 and a left side of G.sub.2 face each other; T.sub.2 in which G.sub.3 and G.sub.4 are arranged in a manner a right side of the G.sub.3 and a left side of G.sub.4 face each other.

The present invention relates to a disk clutch comprising a first disk set (32) which is connected rotationally fixed to a first disk carrier (18) and a second disk set (42) which is connected rotationally fixed to a second disk carrier (24), wherein the disks (34 through 40, 46 through 52) of the two disk sets (32, 42) may be brought into frictional engagement with one another via friction surfaces (54, 56), wherein recesses and/or grooves are provided in at least one or more friction surfaces (54, 56) of the disks (34 through 40; 46 through 52) of the first and/or second disk sets (32; 42). A first type of recesses and/or grooves (68) is thereby provided, which is generated by a material shaping and/or a material casting and/or a non-material removing first manufacturing method, and a second type of recesses and/or grooves (70) is provided, which is generated by a material removing second manufacturing method. In addition, the present invention relates to a disk (66) for such a disk clutch and a method for producing such a disk clutch (2) and such a disk (60).

The present invention relates to a friction member comprising a friction material and a back metal, wherein the friction material comprises no copper, or has a copper content of less than 0.5% by mass in terms of a copper element even if the friction material comprises copper, the friction material comprises magnesium oxide and a carbon material comprising graphite and coke, the carbon material is obtained by blending in a combination of a coarse-grained material and a fine-grained material, an average particle diameter of the coarse-grained material is 100 to 600 μm, and an average particle diameter of the fine-grained material is less than 100 μm.

A brake rotor assembly can include a structural part having a receiving surface and at least one friction surface parts having a contact surface. The friction surface part can be fixably attached to the receiving surface of the structural part such that the contact surface faces away from the receiving surface of the structural surface to form at least part of an annular braking surface arranged concentrically around an axis of rotation of the structural part.

In a carrier disk assembly for a brake assembly, and an electromagnetically actuable brake assembly with a carrier disk assembly, the carrier disk assembly has a hub part, two friction linings, and two disks. The disks are connected to the hub part, in particular with the aid of axially directed screws. Each one of the disks has a surface region provided with first depressions. A first friction lining is bonded and/or glued to the first disk in the surface region of the first of the two disks, and a second friction lining is bonded and/or glued to the second disk in the surface region of the second of the two disks.

A method for producing friction discs for a, in particular radial, dual clutch, includes the following steps: providing a first disc ring with a first inner diameter, providing a second disc ring with a second outer diameter, wherein the second outer diameter is smaller than the first inner diameter, and processing the first disc ring and the second disc ring in a tool for producing the friction discs. The second disc ring is arranged within the first disc ring, and the second and the first disc rings are processed in the tool together.

Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

A brake pad for a vehicle disc brake assembly has a backing plate, a shim, and an adhesive bond between the backing plate and the shim that retains the shim on the backing plate. The backing plate is configured to support a brake lining and has a recessed portion with transverse first and second surfaces. The first surface is a bottom surface of the recessed portion and the second surface is a perimeter surface that defines a perimeter of the bottom surface. The shim has a face surface that is also transverse to the bottom surface. The face surface is configured to engage with the perimeter surface to mechanically restrain the shim in the recessed portion from lateral displacement.