A high pressure tank structure includes a high pressure tank, a pressure relief device, and a heat-resistant plate. The high pressure tank is capable of storing a fluid on an inside of a resin-made liner covered with a reinforced layer. The pressure relief device, when heated to a certain activating temperature, reduces an internal pressure of the high pressure tank. The heat-resistant plate is integrally attached to the high pressure tank, so as to be disposed facing the reinforced layer which is positioned at least on a bottom surface side when mounted in a mounting body.

The high pressure tank includes a liner, a hoop layer, and a helical layer. The liner includes a cylindrically-shaped trunk portion and dome portions disposed on both ends in an axial direction of the trunk portion. In the hoop layer, a fiber impregnated with a resin is wound in hoop winding and laminated to cover the trunk portion. In the helical layer, a fiber impregnated with a resin is wound in helical winding and laminated to cover at least the dome portions. An interface strength between the fiber and the resin on the hoop layer covering the trunk portion has a low fatigue strength and a high tensile strength compared with an interface strength between the fiber and the resin on the helical layer covering the dome portions.

A high pressure tank apparatus includes a high pressure tank, a leaked fluid container, and a supply/discharge side discharge flow path. The high pressure tank includes a liner made of resin, a reinforced layer that covers an outer surface of the liner, an insertion member that has formed therein a supply/discharge hole capable of communicating with an inside of the liner and the supply/discharge flow path; and a supply/discharge side cap in which are formed an insertion hole through which the insertion member is inserted and a supply/discharge side draw-out hole that draws out the fluid interposed between the liner and the reinforced layer. The supply/discharge side discharge flow path guides a temporarily released fluid that is the fluid drawn out via the supply/discharge side draw-out hole to a discharge region.

A high-pressure tank includes a liner for storing a fluid, and a reinforcing layer covering an outer surface of the liner and including a fiber wound around the liner and a resin. The reinforcing layer includes a helical layer group including laminated helical layers, and a large-angle layer provided adjacent to the helical layer group and on the liner-side. The helical layer group includes an innermost layer that is closest to the liner and that is one of first and second helical layers respectively having the largest and second largest fiber winding angles, an outermost layer that is closest to an outer surface of the high-pressure tank and that is the other one of the first and second helical layers, and an intermediate layer disposed between the innermost and outermost layers and including a helical layer that is smaller in winding angle than the innermost and outermost layers.

A tank including a liner; a reinforcing layer formed of fiber reinforced resin that is arranged on the liner; a label arranged on the reinforcing layer; and a surface layer formed of glass fiber reinforced resin that is arranged to cover the label. The reinforcing layer includes an inner layer, and an outer layer having a cover rate smaller than the inner layer and smaller than 100%, the cover rate being a percentage of a volume occupied by the fiber reinforced resin in space of the reinforcing layer, and the outer layer being arranged on the inner layer, and at least a part of the label is embedded in the reinforcing layer.

The present invention is directed to a reinforcement method for a cylindrical high-pressure tank reinforced by FRP prepreg bandage, totally. For that purpose, this invention developed the manufacturing process for the internal metallic tank assembly where its diameter is comparatively large. It is effective for lightening weight of a high-pressure tank.

A high-pressure vessel includes: a body portion formed in a cylindrical shape, with at least one end portion of the body portion, in an axial direction thereof, being open; a cap, at least part of which is inserted inside at least one open end portion of the body portion to plug the at least one open end portion; a first reinforcement layer provided on an outer peripheral surface of the body portion and made of fiber-reinforced plastic, a fiber direction of which coincides with a circumferential direction of the body portion; and a second reinforcement layer integrated with the first reinforcement layer and made of fiber-reinforced plastic including fibers that bridge one end portion and another end portion, in the axial direction, of the body portion.

The present embodiments provide an apparatus for producing a pressure vessel blank, comprising at least one connection element, a multi-part blow-moulding tool, and at least one blowing pin. The present embodiments further provide a pressure vessel comprising at least one connection element, a pressure vessel blank, and a supporting shell connected to and supporting the pressure vessel blank. An aspect of the present embodiments provides a process for producing a pressure vessel blank using an apparatus comprising at least one connection element that enables a shortened time for producing a pressure vessel blank with increased stability under pressure.

An integrated fill system is provided for a vehicle. The integrated fill system can include a receptacle, a cap that mates with the receptacle, and a fill line that is in fluid communication between the receptacle and a container. The integrated fill system can further include a valve between an opening on an end of the container and an end of the fill line to allow one-way fluid communication for entry of compressed material into the container. The integrated fill system can further include a draw line on an opposite end of the container to maintain separate lines for filling and drawing compressed material into/from the container.

A tank manufacturing method includes the steps of (a) forming a reinforcing layer before hardening, (b) embedding at least a part of a label into the reinforcing layer before hardening, and (c) winding glass fiber with thermosetting resin before hardening impregnated so as to cover the label to form a surface layer before hardening. The step (a) includes (a1) forming an inner layer before hardening, and (a2) forming an outer layer before hardening having a cover rate lower than the inner layer before hardening and lower than 100%, the outer layer before hardening being arranged on the inner layer before hardening.