A heating device, and a method of manufacturing the device, comprises an electrically conductive heating foam, a current conducting foam and two electrodes. The heating foam is divided by interruptions into sections, providing a predefined current path extending from a current lead-in point to a current lead-out point. The electrodes are electrically connected to the current lead-in and lead-out points, respectively, wherein the heating foam is provided on an outside at least in sections with the current conducting foam forming current conducting sections that electrically connect sections of the heating foam to one another. The current lead-in or lead-out point is provided as a connection section of the current conducting foam and extends in a circumferential direction along at least one current conducting section, but is electrically insulated therefrom. The two electrodes are spaced apart from one another in the circumferential direction by less than 180 degrees.

An electric gas flow heater has a grid-like heating element through which exhaust gas can flow axially, and which forms an electrical resistance heating. The grid-like heating element includes radially successive layers of band-like material, wherein the layers, in an axial view of the heating element, are bent in an undulating manner and include valleys and peaks. The layers that are located between the radially outermost layer and the radially innermost layer are attached by their peaks and valleys to the respectively radially adjacent layer, so that flow-through openings are formed between the layers. The wavelengths of the layers are increasing radially outwards.

A method for operating an internal combustion engine, which comprises a combustion engine, a fresh gas line into which a fresh gas compressor is integrated, wherein the fresh gas compressor can be driven by an electric motor, and an exhaust gas line, in which an exhaust turbine, which has a variable turbine geometry, a bypass line with a bypass valve for bypassing the exhaust turbine as required, and, downstream of the exhaust turbine and the bypass line, an exhaust gas aftertreatment component are integrated, wherein if, during operation of the combustion engine, an operating temperature of the exhaust gas aftertreatment component is below a set temperature, the bypass line is at least temporarily released, the fresh gas compressor is driven by the electric motor, and the VTG is set to a closed position of at least 50% or at least 80% or at least 90% or 100%.

Methods and system are provided to heat a catalyst of an after-treatment system for a vehicle. The after-treatment system comprises a heating module having a plurality of heating elements. Each of the plurality of heating elements is independently operable to provide thermal energy to the catalyst of the after-treatment system. One or more of the heating elements of the heating module are selectively operated to provide heat to the catalyst based on an operational parameter of the after-treatment system.

An exhaust treatment assembly for receiving exhaust gas from a motor vehicle includes a mix pipe, a sheath, and a heater. The mix pipe at least partially defines a passage adapted to receive the exhaust gas and a chemical reductant. The sheath includes a first end fluidly sealed to the mix pipe. At least a portion of the sheath is radially spaced apart from the mix pipe to at least partially define a gap. The heater is disposed in the gap. The heater is adapted to heat a reductant impingement surface.

Methods and systems are provided for a turbocharger. In one example, a method may include flowing bleed air to control a catalyst temperature. The bleed air is directed from a bleed port of a compressor of an engine system.

An apparatus of purifying exhaust gas of a hybrid vehicle includes an electric supercharger disposed on an air intake line, a post-treatment unit disposed on an exhaust gas line and including an electrically-heated catalyst, an exhaust gas recirculation unit including an exhaust gas recirculation cooler disposed on a recirculation line connecting the post-treatment unit and the intake line and an exhaust gas recirculation valve disposed on the recirculation line, a three-way valve disposed at a position at which the recirculation line diverges into a front end portion and a rear end portion of the intake line, and a controller electrically connected to the three-way valve and configured for controlling the three-way valve connecting the intake line and the recirculation line at the front end portion of the electric supercharger to be selectively opened or closed.

A multi-pass catalytic converter can divide a catalyst block into several catalytic volumes and enable the exhaust gas to flow through each volume in two or more passes consecutively. As the exhaust gas in an early pass can emit sensible thermal energy and chemical reaction energy to preheat the remaining catalytic volumes via conductive heat transfer, it can shorten the catalyst light-off time for the later passes and the whole catalyst block. By recouping the previously lost dissipating heat from the early catalytic volume, the present disclosure can significantly reduce the catalyst light-off time and emission concentration. Furthermore, one or more mixing chambers can be utilized to thoroughly mix the exhaust gas.

A method is disclosed for controlling an engine assembly comprising an internal combustion engine and an exhaust gas treatment apparatus. The aftertreatment assembly may require cleaning from time to time, and where this involves active thermal management of the aftertreatment assembly, the method involves performing the following steps: (a) imposing a first limit on engine speed; (b) awaiting an engine safe state; and (c) implementing a cleaning process comprising: (i) injecting fuel into the engine such that the fuel passes through the engine without combusting for the fuel to combust in the diesel oxidation catalyst so as to target an increase in exhaust gas temperature in the diesel oxidation catalyst; and (ii) removing the first limit on engine speed and targeting an engine speed set point, wherein the engine speed set point is at a higher speed than the first limit on engine speed.

A method includes operating an engine system including a plurality of cylinders, a plurality of fuel injectors configured to provide fuel the plurality of cylinders, a compression braking system configured to selectably brake at least a first set of the plurality of cylinders, and an exhaust aftertreatment system including at least one catalyst. The method includes determining a condition for brake-fuel operation and, in response to the act of determining, operating the engine in a brake-fuel mode wherein the compression brake is actuated to provide compression braking of the first set of the plurality of cylinders and a second set of the plurality of cylinders receives and combust fuel provided from respective ones of the plurality of fuel injectors.