F01N3/2803

Process for increasing mass flow of an exhaust gas through a catalytic converter
11492947 · 2022-11-08 · ·

Described herein is a process for increasing mass flow of an exhaust gas through a catalytic converter system for a vehicle. The process may comprise determining a centerline and corresponding cumulative centerline bend angle of a first catalytic converter system spanning from an inlet point at a first end of the catalytic converter systems exhaust pipe to an outlet point at a second end of the catalytic converter systems extension pipe. Once determined, the cumulative centerline bend angle may be increased by increasing an individual bend radius of at least one bend within the exhaust pipe and/or within the extension pipe.

Catalyst module, receiving unit for such a catalyst module and method for manufacturing such a catalyst module

The catalyst module is designed for use in an emission control system of an industrial scale combustion system. It comprises a stack frame, in which several mounting units, especially element boxes are inserted. Each of these is provided with several catalysts. In order to make a simple installation possible and, at the same time, a reliable sealing, the stack frame is assembled from side frame parts, which are connected and especially bolted to one another via mechanical connecting elements, a sealing element, which is inserted during the installation before the connection of the at least one side frame part and pressed against at least one element box with the help of the connecting element, being present at least at a side frame part.

EXHAUST TREATMENT SYSTEM AND METHOD
20220054974 · 2022-02-24 ·

An exhaust treatment system includes a dust-removal system. The dust-removal system has an electric field device (1021) and an exhaust cooling device. The electric field device (1021) includes an inlet of the electric field device, an outlet of the electric field device, a dust-removal electric field cathode (10212), and a dust-removal electric field anode (10211), the dust-removal electric field cathode (10212) and the dust-removal electric field anode (10211) being used for generating an ionization dust-removal electric field. The exhaust cooling device is used for reducing an exhaust temperature before the inlet of the electric field device. An exhaust dust-removal system facilitates to reduce greenhouse gas emission, and also facilitates to reduce hazardous gas and pollutant emission, so that gas emission is more environment-friendly.

LAYERED THREE-WAY CONVERSION (TWC) CATALYST AND METHOD OF MANUFACURING THE CATALYST
20220055021 · 2022-02-24 ·

The presently claimed invention provides a layered three-way catalyst composition for purification of exhaust gases from internal combustion engines; said catalyst comprises a first layer comprising i) palladium supported on at least one alumina component and at least one oxygen storage component; and ii) barium oxide; wherein said first layer is essentially free of strontium, and a second layer comprising: i) rhodium supported on at least one zirconia component and/or alumina component; ii) strontium oxide and/or barium oxide; and iii) optionally, palladium supported on at least one alumina component. The presently claimed invention also provides a process for preparing the layered three-way catalyst composition which involves a technique such as incipient wetness impregnation technique(A); co-precipitation technique (B); or co-impregnation technique(C). The process includes preparing a first layer; preparing a second layer; and depositing the second layer on the first layer followed by calcination. The presently claimed invention further provides a a layered three-way catalytic article in which the three-way catalyst composition is deposited on a substrate in a layered fashion and its preparation.

EXHAUST GAS PURIFICATION FILTER
20220054978 · 2022-02-24 ·

An exhaust gas purification filter comprises a base material part, a catalyst layer, and sealing parts. The base material part comprises porous partition walls. The catalyst layer is supported on pore walls of the partition walls. The partition walls supporting the catalyst layer comprise 10% or less of pores having a pore diameter of 50 μm or more. In the pore diameter distribution in the partition walls supporting the catalyst layer, the pore diameter D50 at which the cumulative pore volume becomes 50% is 10 μm or more. The pore diameter D50, and the pore diameter D10 at which the cumulative pore volume becomes 10%, satisfy the relationship of the following Expression 1.


(D50−D10)/D50≤0.9  Expression 1

EXHAUST GAS PURIFICATION CATALYST

An exhaust gas purification catalyst having an excellent exhaust gas purification ability while reducing the increase in pressure loss. Exhaust gas purification catalyst includes entrance cell, exit cell, and a wall-flow substrate having partition wall to separate these cell, a catalytic layer formed from exhaust inlet-side ends in the extending direction in sections of the interior of partition wall facing entrance cell, and a catalytic layer formed on the surface of partition wall facing exit cell from exhaust outlet-side ends in the extending direction of partition wall, having a length shorter than the entire partition wall length.

METHOD OF COATING A SUBSTRATE WITH A PARTICLE STABILIZED FOAM

A method of coating a substrate with a foam is described. The method comprises: (a) introducing a foam into a substrate comprising a plurality of channels through open ends of the channels at a first end of the substrate; and (b) applying at least one of (i) a vacuum to open ends of the channels at a second end of the substrate and (ii) a pressure to the open ends of the channels at the first end of the substrate; wherein the foam comprises a particulate material, and wherein the foam is particle stabilized.

Holding material for gas treatment device, gas treatment device, and production processes therefor

Provided are a holding material for a gas treatment device, which is inexpensive, has a simple structure, and exhibits high holding force, a gas treatment device, and a method for manufacturing the same. A holding material for a gas treatment device according to the present invention is a holding material, which is a holding material to be arranged, in a gas treatment device including a treatment structure and a casing for housing the treatment structure, between the treatment structure and the casing, the holding material including silica fibers and an alumina sol in an amount of 3 parts by mass or more in terms of a solid content with respect to 100 parts by mass of the silica fibers.

Exhaust gas purification catalyst and method for producing the same

An object of the present invention is to provide an exhaust gas purification catalyst for purifying exhaust gas, in particular, fine composite-metal particles contained therein, and a method for producing the same; the exhaust gas purification catalyst according to the present invention includes fine composite-metal particles containing Rh and Pd, wherein, when the fine composite-metal particles in the exhaust gas purification catalyst are analyzed by STEM-EDX, the average ratio of the amount of Pd with respect to the total amount of Rh and Pd in the fine composite-metal particles is 1.7 atomic % or more and 24.8 atomic % or less.

CATALYTIC CONVERTER

A catalytic converter with excellent OSC performance and No.sub.x purification performance. The catalytic converter includes a substrate with a cell structure and a catalyst layer formed on a cell wall surface of the substrate. The catalyst layer has a catalyst layer arranged on the upstream side and a catalyst layer arranged on the downstream side in an exhaust gas flow direction on the substrate. The catalyst layer on the upstream side includes a support containing an Al.sub.2O.sub.3—CeO.sub.2—ZrO.sub.2 ternary composite oxide (ACZ material) and an Al.sub.2O.sub.3—ZrO.sub.2 binary composite oxide (AZ material), and at least Rh that is a noble metal catalyst carried on the support, and the catalyst layer on the downstream side includes a support and Pd or Pt that is a noble metal catalyst carried on the support. In the support in the catalyst layer on the upstream side, the mass proportion of ACZ material/(ACZ material+AZ material) is in the range of 0.33 to 0.5, and greater than or equal to 75% mass Rh is carried on the Al.sub.2O.sub.3—ZrO.sub.2 binary composite oxide of the support.