An air operated pump 10 uses a magnet 14 mounted in the valve cup 16 of the air motor 18 and two reed sensors 20 mounted in the valve cover 22 to monitor the speed and position of the valve 16. A solenoid 24 is mounted on the valve cover 22 and can be commanded to extend a plunger 26 into the valve cup 16 to stop valve movement and therefore the pump from running away A magnetoresistive sensor 34 is located in the center of the air motor 18 to precisely monitor the piston 36 position and with air valve sensors 20 provides the input necessary for precise control and diagnostics of the pump 10 and makes it suitable for metering and plural component application.

An air operated pump 10 uses a magnet 14 mounted in the valve cup 16 of the air motor 18 and two reed sensors 20 mounted in the valve cover 22 to monitor the speed and position of the valve 16. A solenoid 24 is mounted on the valve cover 22 and can be commanded to extend a plunger 26 into the valve cup 16 to stop valve movement and therefore the pump from running away A magnetoresistive sensor 34 is located in the center of the air motor 18 to precisely monitor the piston 36 position and with air valve sensors 20 provides the input necessary for precise control and diagnostics of the pump 10 and makes it suitable for metering and plural component application.

Illustrative embodiments of pump systems and methods are disclosed. In at least one embodiment, an apparatus comprises a piston pump including a motor and a plunger, where the motor is configured to drive linear reciprocating motion of the plunger in response to being supplied with a flow of compressed fluid, a metering valve fluidly coupled to the motor, the metering valve being configured to control the flow of compressed fluid to the motor, a purge valve fluidly coupled between the metering valve and the motor, a linear encoder coupled to the piston pump, the linear encoder configured to generate sensor data indicative of a position of the plunger, and an electronic controller operatively coupled to the metering valve, the purge valve, and the linear encoder, where the electronic controller is configured to receive sensor data from the linear encoder and to control the metering valve and the purge valve.