An HVAC heat exchanger with an array of tubes including one or more dead tubes is provided. In one embodiment, the heat exchanger is a microchannel heat exchanger operable to exchange heat with air in an HVAC system via refrigerant passing through the microchannel heat exchanger. The microchannel heat exchanger includes an array of flat tubes arranged between a first manifold and a second manifold. The array of flat tubes includes multiple tubes coupled in fluid communication with the first manifold and the second manifold to convey refrigerant between the first manifold and the second manifold through microchannels of the multiple tubes. The array of flat tubes also includes one or more dead tubes that do not convey refrigerant between the first manifold and the second manifold. Additional systems, devices, and methods are also disclosed.

A heat exchanger includes a case, a first and second heat exchanger disposed inside the case, a partition member disposed inside the case, and a duct. The case has a first side wall and a second side wall spaced apart from and facing each other in a first direction, a third side wall and a fourth side wall spaced apart from and facing each other in a second direction orthogonal to the first direction, and a bottom wall. A gas outlet communicating with an interior of the case is formed in the first side wall. The first heat exchanger is farther from the bottom wall than the second heat exchanger in a third direction orthogonal to the first and second directions. The second heat exchanger includes meandering heat transfer tubes meandering within a plane orthogonal to the first direction and overlapping along the first direction.

A Multi Port Extrusion tubing (MPE tubing) (10) made from a Multi Port Extrusion (MPE), the MPE being a web like extrusion (Web-MPE) with two or more individual tubes (8) interlinked with webs (9). The webs have a thickness, which is less than the tube diameter of the individual tubes, and the MPE tubing includes at least one bending zone (A), and at least two straight zones (C1, C2). The web-MPE in the bending zone (A) is bent so that each individual tube has a U-shape, and the web-MPE in a first straight zone (C1) is parallel to the web-MPE in an adjacent second straight zone (C2). The web-MPE in the straight zones on each side of the bending zone (A) extend in substantially the same plane, so that all individual tubes of the web-MPE in the straight zones are parallel to each other, and extend in the same plane.

An air-over evaporative heat exchanger with multi-lobed or “peanut” shaped tubes replacing conventional round or elliptical tubes. The tubes have a narrow horizontal cross section and tall vertical cross section to allow the multiplication of surface area in the same coil volume while maintaining or increasing the open-air passage area. This configuration allows the coil to have an overall external heat transfer coefficient much higher than a conventional coil, while the tube shape allows the use of thinner material, reducing the weight and cost of the heat exchanger.

A method of cooling air includes a liquid coolant subsystem including a cool water source configured to hold water, an air cooling subsystem including an air chamber that contains air therein, an air conditioning apparatus including a heat exchanger of a liquid-to-air type having a heat sink in thermal communication, a fan assembly configured to move air along the heat sink of the heat exchanger, a thermostat, a temperature sensor, and a control circuit in electronic communication with the temperature sensor and the thermostat, a plumbing subsystem including an inlet piping component in fluid communication with heat exchanger, an outlet piping component in fluid communication with the exchanger, and a solenoid valve. The control circuit may be configured to activate the fan assembly and to open the solenoid valve, allowing for the transfer heat to water from the air moved by the fan assembly.

The present invention discloses a combined plate-and-tube heat exchange evaporative condenser, which comprises a fan, a water pump, a water sprayer, a reservoir and a combined plate-and-tube heat exchanger; the combined plate-and-tube heat exchanger is composed of a plurality of combined plate-and-tube heat exchange pieces connected by inlet headers and outlet headers; the combined plate-and-tube heat exchange piece comprises a heat transfer plate and a serpentine tube machined by the heat exchange tube; the heat transfer plate is provided with a groove, and the shape of the groove is matched with that of the serpentine tube; the serpentine tube is disposed in the groove, and a gap between the serpentine tube and the groove is filled with a thermally conductive adhesive layer.

The heat exchanger comprises at least one gas flow channel, at least one water flow channel, and a metal wall delimiting the gas flow channel from the water flow channel. The at least one water flow channel comprises a number of consecutive parallel straight segments. Two consecutive parallel straight segments are separated by a wall and by a U-turn comprising an upstream section and a downstream section. The upstream and the downstream sections are defined as the sections of the U-turn delimited on the one hand by the plane of the wall separating the two consecutive parallel straight segments; and on the other hand by the plane through the end section of the wall separating the two consecutive parallel straight segments, the plane which is parallel with the width direction of the water flow channel and which is perpendicular to the plane of the wall separating the two consecutive parallel straight segments. In at least two U-turns the upstream section has a volume that is at least 20% lower than the volume of the downstream section.

A compressor system is disclosed. The compressor system includes a motor, a compressor driven by the motor, a first after cooler, a second after cooler, and a heat exchanger housed in an enclosure. Interior panels are arranged in the enclosure to separate the motor and compressor, the first after cooler, the second after cooler, and the heat exchanger from one another. Conduit extends through the interior panels to provide a fluid path between the compressor, the first after cooler, the second after cooler, and the heat exchanger. Ducting is provided in the enclosure to provide fluid communication between various components of the compressor system.

A liquid to refrigerant heat exchanger includes a coolant volume that is at least partially defined by a plastic housing and by a metal closure plate. The plastic housing is sealingly joined to the closure plate along an outer periphery of the closure plate. The metal closure plate can be part of a brazed assembly that defines a continuous refrigerant flow path through the heat exchanger between a refrigerant inlet port and a refrigerant outlet port.

A multi-stacked heat exchanger comprises a first heat exchanger and a second heat exchanger. A first end of the first heat exchanger receives a first fluid in a first conduit flowing in a first direction within a plane. A first end of the second heat exchanger receives the first fluid from the first heat exchanger in a second direction flowing opposite to the first direction within the plane. A flow of a second fluid is communicated through the second heat exchanger and then through the first heat exchanger, in a second direction orthogonal to the first direction. The second fluid is in thermal communication with the first fluid in the second heat exchanger and then in the first heat exchanger. By doubling the flowed first fluid back upon itself, embodiments achieve counterflow between the first fluid and second fluid within a compact space.