F01N3/2825

Catalyst Material

The present invention provides an exhaust gas purification catalyst having an excellent purification performance for purifying chemically stable methane. A catalyst material 30 includes a carrier 32 formed of alumina and a catalyst 34 formed of at least one of palladium and a palladium oxide directly supported on the carrier 32. A specific surface area of the carrier 32 is preferably 20 m.sup.2/g or more 90 m.sup.2/g or less. In one preferred aspect, a proportion of Pd(100) and PdO(101) in crystal planes of the catalyst 34 at a joint surface between the catalyst 34 and the carrier 32 is 20 number % or more.

Combined NOx absorber and SCR catalyst
11331653 · 2022-05-17 · ·

The present invention is directed to selective catalytic reduction catalysts that combine SCR activity with NOx absorber activity. In particular, the disclosed catalytic article includes a substrate having a first and a second material disposed thereon, wherein the first material includes a selective catalytic reduction (SCR) catalyst composition and the second material includes a nitrogen oxides (NOx) absorber composition, wherein the NOx absorber composition does not substantially oxidize ammonia, and wherein the catalytic article is effective to abate NOx from an engine exhaust gas stream. Emission treatment systems for treating an exhaust gas including a catalytic article of the invention are provided, particularly systems that include an injector adapted for the addition of ammonia to the exhaust gas stream located upstream of the catalytic article.

Electric heating type carrier and exhaust gas purification device
11725557 · 2023-08-15 · ·

An electric heating type carrier including a conductive honeycomb structure portion and a pair of electrode layers, wherein in a cross-section orthogonal to the direction in which the cells extend, the honeycomb structure portion is classified into following three regions: a first resistance region having a contact portion with a first electrode layer, a second resistance region having a contact portion with a second electrode layer, and a third resistance region that does not come into contact with either the first electrode layer or the second electrode layer, and traverses the cross-section so as to be sandwiched between the first resistance region and the second resistance region, and has a higher electrical resistance per unit volume (1 cm.sup.3) than an electrical resistance per unit volume (1 cm.sup.3) of the first resistance region and the second resistance region.

High isostatic strength honeycomb structures and extrusion dies therefor

A honeycomb structure (110) includes intersecting porous walls (106). Inlet channels (108i) and outlet channels (108o) are formed by the intersecting porous walls (106), wherein the inlet channels (108i) comprise inlet hydraulic diameters (HDi) and the outlet channels (108o) comprise outlet hydraulic diameters (HDo). The inlet channels (108i) comprise inlet corners (220i) with inlet corner radii (Ri) and the outlet channels (108o) comprise outlet corners (2200) with outlet corner radii (Ro). A centerpost (124) is defined by adjacent opposing inlet corners (220i) of two of the inlet channels (108i) and adjacent opposing outlet corners (2200) of two of the outlet channels (108o). A first diagonal length (D1) is a shortest distance between the opposing outlet corners (220o) of the two outlet channels (108o) and a second diagonal length (D2) is a shortest distance between the opposing inlet corners (220i) of the two inlet channels (108i). The honeycomb structure (110) has certain aspect ratios D1:D2 depending on hydraulic diameter ratios HDi:HDo.

BATCH MIXTURES CONTAINING PRE-REACTED INORGANIC PARTICLES AND METHODS OF MANUFACTURE OF CERAMIC BODIES THEREFROM

A batch mixture comprising pre-reacted pseudobrookite particles consisting essentially of aluminum titanate and magnesium dititanate, a reactive alumina source, a reactive titania source, and a reactive silica source. Other batch mixtures and methods of manufacturing honeycomb extrudates and porous honeycomb bodies using the batch mixture are disclosed.

CATALYTIC ARTICLE AND METHODS OF MANUFACTURING AND USING THE SAME
20220025796 · 2022-01-27 ·

The present invention provides a catalytic article comprising a) a first layer comprising a nickel component and a copper component supported on a ceria component, wherein the amount of the nickel component is 0.1 to 30 wt. %, calculated as nickel oxide, based on the total weight of the first layer, and wherein the amount of the copper component is 0.01 to 5.0 wt. % calculated as copper oxide, based on the total weight of the first layer; b) a second layer comprising a platinum group metal component supported on at least one of an oxygen storage component, an alumina component and a zirconia component, wherein the platinum group metal component comprises platinum, rhodium, palladium, or any combination thereof, and wherein the amount of the platinum group metal component is 0.01 to 5.0 wt. % based on the total weight of the second layer; and c) a substrate, wherein the first layer and the second layer are separated by a barrier layer or a gap.

Exhaust gas treatment system and the use thereof for the treatment of an exhaust gas

An exhaust gas treatment system (1) comprises a catalyst article (5) for the treatment of an exhaust gas, the catalyst article (5) comprising a non-metallic substrate (20) comprising a plurality of catalytically-active transition-metal-doped iron oxide magnetic particles (45), and an inductive heater (70) for inductively heating the plurality of catalytically-active magnetic particles by applying an alternating magnetic field.

Electric heating type support, exhaust gas purifying device, method for producing electric heating type support, joined body, and method for producing joined body
11187125 · 2021-11-30 · ·

An electric heating type support includes: an electrically conductive honeycomb structure including a pillar shaped honeycomb structure portion composed of conductive ceramics, the pillar shaped honeycomb structure portion including: an outer peripheral wall; and porous partition walls disposed on an inner side of the outer peripheral wall, the porous partition walls defining a plurality of cells, each cell penetrating from one end face to other end face to form a flow path; and a pair of metal terminals disposed so as to face each other across a central axis of the pillar shaped honeycomb structure portion, each metal terminal being joined to a surface of the electrically conductive honeycomb structure via a welded portion so as to follow a surface shape of the electrically conductive honeycomb structure.

BATCH COMPOSITIONS COMPRISING PRE-REACTED INORGANIC PARTICLES AND METHODS OF MANUFACTURE OF GREEN BODIES THEREFROM

Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 μm≤D50≤100 μm, D90≤100 μm, and D5≥10 μm; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 μm; and a liquid vehicle in a weight percent (LV %≥28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.

Catalytically active particulate filter

The invention relates to a particulate filter for removing particles, carbon monoxide, hydrocarbons and nitrogen oxides out of the exhaust gas of combustion engines operated with stoichiometric air/fuel mixture, comprising a wall flow filter with length L and a coating Z, wherein the wall flow filter includes channels E and A which extend in parallel between a first and a second end of the wall flow filter and are separated by porous walls, which form surfaces OE or OA, and wherein the channels E are closed at the second end and the channels A are closed at the first end, characterised in that coating Z is located in the porous walls and extends from the first end of the wall flow filter over the entire length L, and includes active aluminum oxide, two different cerium/zirconium/rare earth metal mixed oxides and at least one platinum group metal.