A honeycomb core for carrying a catalyst includes a flat metal foil and a corrugated metal foil, which are layered. The corrugated foil is configured by repeating a concavo-convex shaped part including a first top surface that is in contact with one of the flat foils, a second top surface that is in contact with another flat foil and is disposed at a position where the second top surface avoids the first top surface, and an inclined leg surface that has one end connected to the first top surface through a first bent part and another end connected to the second top surface through a second bent part, and extends in a direction inclined with respect to the first top surface and the second top surface, and has an offset part having different wave phases between front and rear in an axial direction of the honeycomb core.

A metal substrate for catalytic converter for purifying an exhaust gas includes a honeycomb core with metal flat foil and corrugated foil stacked in layers, and an oxide film having a thickness of 0.1 m or more and 10 m or less is formed in a predetermined range including an exposed end surface exposed toward the gas inlet side. The oxide film contains at least a first alumina including -alumina and a Fe oxide. The -alumina contains -alumina with solid-solved Fe and -alumina with no solid-solved Fe. In the oxide film, the content of the first alumina is 30% by mass or more and 99.5% by mass or less, the content of the Fe oxide is 0.5% by mass or more and 40% by mass or less, and the content of Fe is more than 7% by mass and 35% by mass or less.

A mixing chamber assembly adapted for an engine aftertreatment system includes a first sub-compartment, a second sub-compartment, a mounting hole for installing a urea injector for spraying urea droplets into the first sub-compartment, and a middle sub-compartment connecting the first sub-compartment and the second sub-compartment. A mixer is positioned in the middle sub-compartment and includes a plurality of first blades inclined to the second sub-compartment. The first blades are divided into two groups of different inclined directions in order to achieve a double-swirl mixing effect. A plurality of second blades are inclined in the same direction and positioned upstream the first blades. As a result, flow distance within limited space can be increased to assure sufficient mixing of the urea droplets and the exhaust gas. The urea droplets are sufficiently heated to improve urea evaporation rate, improve uniformity of ammonia molecule and reduce the risk of urea deposits.

Method of preparing monolithic SCR catalyst with a plurality of gas flow channels comprising the steps of (a) providing a monolithic shaped substrate with a plurality of parallel gas flow channels; (b) coating the substrate with a wash coat slurry comprising vanadium oxide precursor compounds and titania and optionally tungsten oxide precursor compounds; and (c) drying the thus coated substrate with a drying rate of 5 mm/min or less along flow direction through the gas flow channels; and (d) activating the dried coated substrate by calcining.

A base for supporting a catalyst for exhaust gas purification, the base including a honeycomb structure obtained by superposing a metallic flat foil and a metallic wavy foil, characterized in that the wavy foil has offset portions where any adjoining two of the wave phases arranged in the axial direction of the honeycomb structure are offset from each other. The base is further characterized in that an oxide coating film has been formed in a given range of these offset portions which includes exposed edge surfaces that are exposed on the gas-inlet side, that the oxide coating film includes 30-99.9 mass % first alumina, with the remainder comprising at least one of second aluminas, Fe oxides, and Cr oxides, that the first alumina comprises -alumina, that the second aluminas comprise one or more of -, -, -, -, -, and -aluminas.

A honeycomb core for carrying a catalyst includes a flat metal foil and a corrugated metal foil, which are layered. The corrugated foil is configured by repeating a concavo-convex shaped part including a first top surface that is in contact with one of the flat foils, a second top surface that is in contact with another flat foil and is disposed at a position where the second top surface avoids the first top surface, and an inclined leg surface that has one end connected to the first top surface through a first bent part and another end connected to the second top surface through a second bent part, and extends in a direction inclined with respect to the first top surface and the second top surface, and has an offset part having different wave phases between front and rear in an axial direction of the honeycomb core.

The catalyst module is designed for use in an emission control system of a stationary incinerator. It comprises a stack frame, into which several mounting units are inserted strung together. The mounting units have a peripheral side wall as well as several partitions, which are entangled with one another and form a lattice with a plurality of mounting shafts, in which in each case one catalyst is inserted. The catalysts are pressed into position preferably with the interposition of an elastic fitting element.

In one embodiment of the present disclosure, a method of manufacturing perforated metal honeycomb material includes: printing a roll of metal foil with adhesive; laser perforating the roll of metal foil to provide a plurality of holes in the metal foil; sheeting the printed and perforated roll of metal foil into a plurality of stacked sheets; and laminating the sheets of metal foil into a honeycomb before expansion block (HOBE). In another embodiment of the present disclosure, a perforated metal honeycomb structure includes a metal honeycomb structure having a plurality of laser-drilled holes wherein at least some of the plurality of holes are non-uniform in size, shape, and/or spacing between holes.

The catalytic converter apparatus has at least one element box which extends in a longitudinal direction and which has a first pair of first side walls which lie opposite one another, and a second pair of second side walls which lie opposite one another, and two open end sides which lie opposite one another in the longitudinal direction. A plurality of catalytic converter plates are arranged in the element box, which catalytic converter plates are oriented parallel to the first side walls, merely one part of the side walls having a rail which extends transversely with respect to the longitudinal direction on at least one of the end sides, on which rail the catalytic converter plates are supported. As a result, the flow properties of the element box are improved and the risk of dust deposits is avoided.

A honeycomb body for an electrically heatable exhaust gas tract catalytic converter, having a plurality of flow channels through which flow occurs along a main through flow direction formed from a plurality of metal foils stacked on one another to form a layer stack, which is wound around at least one pivot point. The layer stack has at least one first metal foil having a first corrugation and a second metal foil having a second corrugation. The first and the second metal foils form first and second corrugated layers. The honeycomb body has a plurality of winding layers, which are spaced apart from one another in the radial direction in the wound state by an air gap. The first corrugation is different from the second corrugation and the layer stack has at least three corrugated layers. The corrugated layers are separated from one another by a third metal foil.