A cap and a method for forming the same are provided. An integrally formed outer layer of fabric and an integrally formed moldable layer are adhesively bonded together to form a moldable front panel. A curved front side of the front panel is then formed by a mold. After that, the front panel and a plurality of side panels are connected to form a crown, and a peak is subsequently connected to the front panel of the crown to form the cap. Once the curved front side of the front panel is formed by heating and pressure application through the mold, the integrally formed moldable layer keeps the front panel in shape, so there is no need to support the outer layer of fabric and curve the front panel with two pieces of buckram that are stitched together, as is conventionally required.

A cap and a method for forming the same are provided. An integrally formed outer layer of fabric and an integrally formed moldable layer are adhesively bonded together to form a moldable front panel. A curved front side of the front panel is then formed by a mold. After that, the front panel and a plurality of side panels are connected to form a crown, and a peak is subsequently connected to the front panel of the crown to form the cap. Once the curved front side of the front panel is formed by heating and pressure application through the mold, the integrally formed moldable layer keeps the front panel in shape, so there is no need to support the outer layer of fabric and curve the front panel with two pieces of buckram that are stitched together, as is conventionally required.

A protective shield for use with headgear includes a unitary panel having a protective portion including opposing first and surfaces The unitary panel additionally includes at least one lateral tab connectable to the headgear. The protective portion is sized to extend over the face of a user when the at least one lateral tab is connected to the headgear and the headgear is worn on the user's head. The unitary panel is selectively connectable to the headgear in at least one of a first configuration and a second configuration. In the first configuration, the at least one lateral tab is connected to the headgear such that the first surface assumes a convex configuration and faces away from the user. In the second configuration, the at least one lateral tab is connected to the headgear such that the first surface assumes a concave configuration and faces toward from the user.

A cap includes a head cover and a bill extending from the head cover. The head cover is configured to be worn on the head of a user of the cap. The bill includes an inner wall that defines a vent through the bill. The cap may also include a mesh located in or across the vent and configured to allow airflow through the vent. In some embodiments, the vent may have a shape that imparts information to a view of the bill of the cap.

A cap includes a head cover and a bill extending from the head cover. The head cover is configured to be worn on the head of a user of the cap. The bill includes an inner wall that defines a vent through the bill. The cap may also include a mesh located in or across the vent and configured to allow airflow through the vent. In some embodiments, the vent may have a shape that imparts information to a view of the bill of the cap.

A removable cooling apparatus for a hat spaces a headband of the hat away from a wearer's head, creating an air gap that allows air flow over the wearer's head. A removable cooling apparatus uses coupling structures to hold the removable cooling apparatus in place against the headband. The removable cooling apparatus can be removed completely from the hat when not needed or for cleaning, leaving the hat in an unaltered state. A removable cooling apparatus may use a thin flexible strip to keep the headband of the hat from falling open into the air gap created by the removable cooling apparatus. The removable cooling apparatus use compressible pads to space the headband away from the wearer's head. The contact location of the compressible pads with the wearer's head can be easily adjusted by the wearer.

Headwear with airflow visor. The headwear includes a crown with a head receiving portion configured to be receivable on a head of a user. A sweatband extends along at least a portion of an inner edge of the head receiving portion of the crown. A brim or visor extends outwardly from a lower edge of the crown adjacent the sweatband. A plurality of vent channels through the brim permit and encourage passage of air from above the brim, through the brim, toward the sweatband and toward a forehead of the user.

Headwear with airflow visor. The headwear includes a crown with a head receiving portion configured to be receivable on a head of a user. A sweatband extends along at least a portion of an inner edge of the head receiving portion of the crown. A brim or visor extends outwardly from a lower edge of the crown adjacent the sweatband. A plurality of vent channels through the brim permit and encourage passage of air from above the brim, through the brim, toward the sweatband and toward a forehead of the user.

A hat includes a brim having a front portion and a back portion. The hat also includes a crown which is coupled with the back portion of the brim. The brim includes one or more intake ports placed along the back portion of the brim and the crown includes one or more exhaust ports.

A hat includes a brim having a front portion and a back portion. The hat also includes a crown which is coupled with the back portion of the brim. The brim includes one or more intake ports placed along the back portion of the brim and the crown includes one or more exhaust ports.